CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND DATA, AND THEORY OF OPERATION
GENERAL INFORMATION
LIST OF ABBREVIATIONS/ACRONYMS
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
EQUIPMENT DATA
Table 1: Crew Protection Kit Components
THEORY OF OPERATION
CHAPTER 2. OPERATOR INSTRUCTIONS
DESCRIPTION AND USE OF OPERATOR CONTROLS
OPERATOR CONTROLS - CONTINUED
OPERATOR CONTROLS - CONTINUED
OPERATION UNDER USUAL CONDITIONS
OPERATION UNDER UNUSUAL CONDITIONS
STOWAGE AND DECAL/DATA PLATE GUIDE
CHAPTER 3. OPERATOR MAINTENANCE INSTRUCTIONS
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
GENERAL PMCS PROCEDURES - CONTINUED
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
CLEANING BALLISTIC GLASS
CHAPTER 4. UNIT MAINTENANCE INSTRUCTIONS
GENERAL MAINTENANCE INSTRUCTIONS
WORK SAFETY
GENERAL MAINTENANCE INSTRUCTIONS - CONTINUED
GENERAL MAINTENANCE INSTRUCTIONS - CONTINUED
USE OF SEALANT
DOOR HANDLE ASSEMBLY REPLACEMENT
DOOR HANDLE ASSEMBLY REPLACEMENT - CONTINUED
DOOR HANDLE ASSEMBLY REPLACEMENT - CONTINUED
DOOR LATCH AND LOCK PIN REPLACEMENT
DOOR LATCH AND LOCK PIN REPLACEMENT - CONTINUED
DOOR LATCH AND LOCK PIN REPLACEMENT - CONTINUED
DOOR LATCH AND LOCK PIN REPLACEMENT - CONTINUED
DOOR LATCH AND LOCK PIN REPLACEMENT - CONTINUED
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR ASSEMBLY REPLACEMENT
DOOR ASSEMBLY REPLACEMENT - CONTINUED
DOOR ASSEMBLY REPLACEMENT - CONTINUED
DOOR ASSEMBLY REPLACEMENT - CONTINUED
DOOR LATCH ADJUSTMENT
DOOR LATCH ADJUSTMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
SEAT ARMOR REPLACEMENT
SEAT ARMOR REPLACEMENT - CONTINUED
SEATBACK QUICK RELEASE BRACKET REPLACEMENT
SEATBACK QUICK RELEASE BRACKET REPLACEMENT - CONTINUED
SEATBACK QUICK RELEASE BRACKET REPLACEMENT - CONTINUED
WHEEL WELL ARMOR REPLACEMENT
WHEEL WELL ARMOR REPLACEMENT - CONTINUED
WHEEL WELL ARMOR REPLACEMENT - CONTINUED
WHEEL WELL ARMOR REPLACEMENT - CONTINUED
WHEEL WELL ARMOR REPLACEMENT - CONTINUED
RIGHT-SIDE FIREWALL ARMOR REPLACEMENT
RIGHT-SIDE FIREWALL ARMOR REPLACEMENT - CONTINUED
RIGHT-SIDE FIREWALL ARMOR REPLACEMENT - CONTINUED
RIGHT-SIDE FIREWALL ARMOR REPLACEMENT - CONTINUED
LEFT-SIDE FIREWALL ARMOR REPLACEMENT
LEFT-SIDE FIREWALL ARMOR REPLACEMENT - CONTINUED
LEFT-SIDE FIREWALL ARMOR REPLACEMENT - CONTINUED
LEFT-SIDE FIREWALL ARMOR REPLACEMENT - CONTINUED
LEFT-SIDE FIREWALL ARMOR REPLACEMENT - CONTINUED
ESCAPE HATCH ASSEMBLY MAINTENANCE
ESCAPE HATCH ASSEMBLY MAINTENANCE - CONTINUED
ESCAPE HATCH ASSEMBLY MAINTENANCE - CONTINUED
ESCAPE HATCH ASSEMBLY MAINTENANCE - CONTINUED
ESCAPE HATCH ASSEMBLY MAINTENANCE - CONTINUED
ESCAPE HATCH ASSEMBLY MAINTENANCE - CONTINUED
ROOF ARMOR REPLACEMENT
ROOF ARMOR REPLACEMENT - CONTINUED
ROOF ARMOR REPLACEMENT - CONTINUED
ROOF ARMOR REPLACEMENT - CONTINUED
ROOF ARMOR REPLACEMENT - CONTINUED
REAR CAB ARMOR MAINTENANCE
REAR CAB ARMOR MAINTENANCE - CONTINUED
REAR CAB ARMOR MAINTENANCE - CONTINUED
REAR CAB ARMOR MAINTENANCE - CONTINUED
REAR CAB ARMOR MAINTENANCE - CONTINUED
RIGHT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE
RIGHT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
RIGHT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
RIGHT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
RIGHT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
LEFT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE
LEFT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
LEFT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
LEFT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
LEFT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
LEFT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
RIGHT CAB SIDE (REAR) ARMOR REPLACEMENT
RIGHT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
RIGHT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
RIGHT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
RIGHT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
RIGHT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
RIGHT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
LEFT CAB SIDE (REAR) ARMOR REPLACEMENT
LEFT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
LEFT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
LEFT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
LEFT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
LEFT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
LEFT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
LEFT BLAST DEFLECTOR REPLACEMENT
LEFT BLAST DEFLECTOR REPLACEMENT - CONTINUED
LEFT BLAST DEFLECTOR REPLACEMENT - CONTINUED
RIGHT BLAST DEFLECTOR REPLACEMENT
RIGHT BLAST DEFLECTOR REPLACEMENT - CONTINUED
RIGHT BLAST DEFLECTOR REPLACEMENT - CONTINUED
RIGHT BLAST DEFLECTOR REPLACEMENT - CONTINUED
CENTER BLAST DEFLECTOR REPLACEMENT
CENTER BLAST DEFLECTOR REPLACEMENT - CONTINUED
CENTER BLAST DEFLECTOR REPLACEMENT - CONTINUED
CENTER BLAST DEFLECTOR REPLACEMENT - CONTINUED
CENTER BLAST DEFLECTOR REPLACEMENT - CONTINUED
STEP ARMOR REPLACEMENT
STEP ARMOR REPLACEMENT - CONTINUED
STEP ARMOR REPLACEMENT - CONTINUED
DOGHOUSE ARMOR REPLACEMENT
DOGHOUSE ARMOR REPLACEMENT - CONTINUED
DOGHOUSE ARMOR REPLACEMENT - CONTINUED
DOGHOUSE ARMOR REPLACEMENT - CONTINUED
DOGHOUSE ARMOR REPLACEMENT - CONTINUED
DOGHOUSE ARMOR REPLACEMENT - CONTINUED
DOGHOUSE ARMOR REPLACEMENT - CONTINUED
CAB MOUNT REPLACEMENT
CAB MOUNT REPLACEMENT - CONTINUED
CAB MOUNT REPLACEMENT - CONTINUED
CAB MOUNT REPLACEMENT - CONTINUED
CAB MOUNT REPLACEMENT - CONTINUED
CAB MOUNT REPLACEMENT - CONTINUED
SPARE TIRE PULLEY AND TIRE MOUNT BRACKET REPLACEMENT
SPARE TIRE PULLEY AND TIRE MOUNT BRACKET REPLACEMENT - CONTINUED
SPRING STOP REPLACEMENT
SPRING STOP REPLACEMENT - CONTINUED
MUFFLER BRACKETS REPLACEMENT
MUFFLER BRACKETS REPLACEMENT - CONTINUED
CHAPTER 5. SUPPORTING INFORMATION
REFERENCES
THE ARMY MAINTENANCE SYSTEM
MAINTENANCE FUNCTIONS - CONTINUED
EXPLANATION OF COLUMNS IN THE MAC, TABLE 1 - CONTINUED
Table 1. MAC for the Crew Protection Kit .
Table 1. MAC for the Crew Protection Kit - Continued.
Table 1. MAC for the Crew Protection Kit - Continued.
Table 2. Tools and Test Equipment Requirements for the Crew Protection Kit
EXPENDABLE AND DURABLE ITEMS LIST
EXPENDABLE AND DURABLE ITEMS LIST - CONTINUED
EXPENDABLE AND DURABLE ITEMS LIST - CONTINUED
TORQUE LIMITS
Table 1. Torque Limits - SAE Standard Fasteners.
Table 2. Torque Limits - Metric Fasteners.
CREW PROTECTION KIT INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
REVISIONS
TABLE OF CONTENTS
TABLE OF CONTENTS - Continued
LIST OF FIGURES
LIST OF FIGURES - Continued
LIST OF FIGURES - Continued
LIST OF TABLES
CHAPTER 1. GENERAL INFORMATION
WARNINGS, CAUTIONS, AND NOTES
Figure 1-1. HET Armor Crew Protection Kit Components.
DESCRIPTION
PARTS LIST
Table 1-2. Parts List HET Armor Crew Protection Kit, P/N 113400-1
Table 1-3. Parts List HET Fastener Kit, P/N 113480-1
Table 1-3. Parts List HET Fastener Kit, P/N 113480-1
Table 1-4. Parts List HET Fastener Kit, Extra, P/N 113482-1
Table 1-4. Parts List HET Fastener Kit, Extra, P/N 113482-1
REQUIRED TOOLS AND EQUIPMENT
GENERAL INSTALLATION INSTRUCTIONS
CHAPTER 2. TEARDOWN
Teardown Procedures
Teardown Procedures - Continued
Section I. INSTALLATION PROCEDURES
FIREWALL BRACKET INSTALLATION
Figure 3-1. Firewall Brackets Installation.
WINDSHIELD ARMOR PANEL INSTALLATION
Figure 3-2. Center Windshield Bracket onto Windshield Armor Panel Installation.
Figure 3-3. Side Windshield Bracket Installation.
Figure 3-4. Upper and Lower Windshield Brackets Installation.
Figure 3-5. Apply Rubber Seal to Windshield Armor Panel.
Figure 3-6. Windshield Armor Panel Installation.
Figure 3-7. Install Windshield Clamp Brackets.
Figure 3-8. Windshield Wiper Blade Modification and Wiper Arm Installation.
ROOF ARMOR INSTALLATION
Figure 3-9. Roof Panel Pre-Assembly.
Figure 3-10. Roof Panel Mounting Studs and Spacers Installation.
Figure 3-11. Roof Panel Installation.
REAR ARMOR INSTALLATION
REAR ARMOR INSTALLATION - Continued
REAR ARMOR INSTALLATION - Continued
Figure 3-12. Rear Panel Pre-Assembly.
REAR ARMOR INSTALLATION - Continued
Figure 3-13. Rear Panel Installation.
REAR ARMOR INSTALLATION - Continued
Figure 3-14. Rear Seat Belt Assembly Installation.
REAR ARMOR INSTALLATION - Continued
Figure 3-15. Tire Pulley Bracket and Tire Mount Bracket Installation.
REAR ARMOR INSTALLATION - Continued
Figure 3-16. Beacon Light Bracket Assembly Installation.
REAR ARMOR INSTALLATION - Continued
Figure 3-17. Match-Drill of Cab Frame Rail.
LEFT SIDE PANEL ARMOR INSTALLATION
Figure 3-18. Left Side Window Cover Installation.
LEFT SIDE PANEL ARMOR INSTALLATION - Continued
Figure 3-19. Left Aft Side Panels Pre-Assembly.
LEFT SIDE PANEL ARMOR INSTALLATION - Continued
Figure 3-20. Left Aft Side Panel Assembly Installation.
LEFT SIDE PANEL ARMOR INSTALLATION - Continued
Figure 3-21. Cab Frame Rail Sleeve Bushing and Grab Handle Installation.
RIGHT SIDE PANEL ARMOR INSTALLATION
RIGHT SIDE PANEL ARMOR INSTALLATION - Continued
Figure 3-22. Right Side Window Cover Installation.
RIGHT SIDE PANEL ARMOR INSTALLATION - Continued
Figure 3-23. Right Aft Side Panels Pre-Assembly.
RIGHT SIDE PANEL ARMOR INSTALLATION - Continued
Figure 3-24. Right Aft Side Panel Assembly Installation.
RIGHT SIDE PANEL ARMOR INSTALLATION - Continued
Figure 3-25. Cab Frame Rail Sleeve Bushing and Grab Handle Installation.
WHEEL WELL ARMOR INSTALLATION
Figure 3-26. Lower Wheel Well Panel Pre-Assembly.
WHEEL WELL ARMOR INSTALLATION - Continued
Figure 3-27. Match-Drill Cab Frame Rail.
Figure 3-28. Cab Frame Rail Sleeve Bushings Installation.
Figure 3-29. Upper Wheel Well Panel Pre-Assembly.
WHEEL WELL ARMOR INSTALLATION - Continued
Figure 3-30. Match-Drill Cab Frame Rail.
Figure 3-31. Upper Wheel Well Panel Installation.
CENTER MINE BLAST ARMOR INSTALLATION
CENTER MINE BLAST ARMOR INSTALLATION - Continued
Figure 3-32. Assemble Bottom Rear Brackets and Match-Drill Cab Frame Rail.
CENTER MINE BLAST ARMOR INSTALLATION - Continued
Figure 3-33. Bottom Rear Bracket Installation.
CENTER MINE BLAST ARMOR INSTALLATION - Continued
Figure 3-34. Match-Drill Cab Frame Rail.
CENTER MINE BLAST ARMOR INSTALLATION - Continued
Figure 3-35. Bottom Rear Bracket Installation.
CENTER MINE BLAST ARMOR INSTALLATION - Continued
Figure 3-36. Center Mine Blast Panel Installation.
Figure 3-37. Loop Clamp Re-installation.
Figure 3-38. Center-Rear Mine Blast Panel Installation.
DOGHOUSE ARMOR INSTALLATION PHASE I
Figure 3-39. Match-Drill Doghouse Floor Panel.
Figure 3-40. Match-Drill Doghouse Floor Panel.
DOGHOUSE ARMOR INSTALLATION PHASE I - Continued
Figure 3-41. Match-Drill Doghouse.
Figure 3-42. Match-Drill Frame Rail.
Figure 3-43. Doghouse Inner Bracket Installation.
DOGHOUSE ARMOR INSTALLATION PHASE I - Continued
Figure 3-44. Doghouse Right Panel Pre-Assembly.
Figure 3-45. Doghouse Right Panel Assembly Installation.
Figure 3-46. Doghouse Left Panel Assembly Installation.
Figure 3-47. Doghouse Left Panel Pre-Assembly.
RIGHT SIDE "A" PILLAR ARMOR INSTALLATION
RIGHT SIDE "A" PILLAR ARMOR INSTALLATION - Continued
Figure 3-48. Right Side Panels Pre-Assembly.
RIGHT SIDE "A" PILLAR ARMOR INSTALLATION - Continued
Figure 3-49. Right Side Panel Assembly Installation.
RIGHT SIDE "A" PILLAR ARMOR INSTALLATION - Continued
Figure 3-50. Cab Frame Rail Sleeve Bushing Installation.
RIGHT SIDE "A" PILLAR ARMOR INSTALLATION - Continued
Figure 3-51. Right-Inside Firewall Bracket Installation.
RIGHT SIDE FIREWALL ARMOR INSTALLATION
Figure 3-52. Firewall Right Panel Pre-Assembly.
Figure 3-53. Firewall Hood Spacer Installation.
Figure 3-54. Power Steering Brackets Installation.
Figure 3-55. Firewall Right Panel Assembly Installation (Sheet 1 of 2).
Figure 3-55. Firewall Right Panel Assembly Installation (Sheet 2 of 2).
LEFT SIDE FIREWALL ARMOR INSTALLATION
Figure 3-56. Left Firewall Panel Pre-Assembly.
Figure 3-57. Firewall Hood Spacer Bolt Removal.
LEFT SIDE FIREWALL ARMOR INSTALLATION - Continued
Figure 3-58. Left Firewall Panel Assembly Installation.
LEFT SIDE "A" PILLAR ARMOR INSTALLATION
LEFT SIDE "A" PILLAR ARMOR INSTALLATION - Continued
Figure 3-59. Left Side Panels Pre-Assembly.
LEFT SIDE "A" PILLAR ARMOR INSTALLATION - Continued
Figure 3-60. Left Side Panel Assembly Installation.
Figure 3-61. Cab Frame Rail Sleeve Bushing Installation.
LEFT SIDE MINE BLAST ARMOR INSTALLATION
LEFT SIDE MINE BLAST ARMOR INSTALLATION - Continued
Figure 3-62. Left Mine Blast Panel Installation.
RIGHT SIDE MINE BLAST ARMOR INSTALLATION
Figure 3-63. Right Mine Blast Panel Pre-Assembly.
RIGHT SIDE MINE BLAST ARMOR INSTALLATION - Continued
Figure 3-64. Right Mine Blast Panel Assembly Installation.
LEFT SIDE STEP ARMOR INSTALLATION
Figure 3-65. Left Step Panel Pre-Assembly.
LEFT SIDE STEP ARMOR INSTALLATION - Continued
Figure 3-66. Left Step Panel Installation.
RIGHT SIDE STEP ARMOR INSTALLATION
Figure 3-67. Right Step Panel Pre-Assembly.
Figure 3-68. Right Step Panel Installation.
DOGHOUSE ARMOR INSTALLATION PHASE II
DOGHOUSE ARMOR INSTALLATION PHASE II - Continued
Figure 3-69. Doghouse Preparation.
Figure 3-70. Doghouse Insulation Modification.
DOGHOUSE ARMOR INSTALLATION PHASE II - Continued
Figure 3-71. Match-Drill for Doghouse Lower Panel.
DOGHOUSE ARMOR INSTALLATION PHASE II - Continued
Figure 3-72. Doghouse Upper Bracket Installation.
Figure 3-73. Doghouse Bottom Panel Installation.
Figure 3-74. Doghouse Panel Installation.
Figure 3-75. Doghouse/Center Mine Blast Panel Bolts Installation.
Figure 3-76. Doghouse Access Panel Installation.
DOOR ARMOR INSTALLATION
DOOR ARMOR INSTALLATION - Continued
Figure 3-77. Door Sill Block Installation.
DOOR ARMOR INSTALLATION - Continued
Figure 3-78. Door Installation.
DOOR ARMOR INSTALLATION - Continued
Figure 3-79. Door Striker and Striker Support Installation.
DOOR ARMOR INSTALLATION - Continued
Figure 3-80. Door Adjustment.
DOOR ARMOR INSTALLATION - Continued
Figure 3-81. Door Strap Assembly Installation.
WINDSHIELD TRANSPARENT ARMOR INSTALLATION
WINDSHIELD TRANSPARENT ARMOR INSTALLATION - Continued
Figure 3-82. Windshield Mount Z-Channel Installation.
WINDSHIELD TRANSPARENT ARMOR INSTALLATION - Continued
Figure 3-83. Windshield Assembly Armor Installation.
ESCAPE HATCH ARMOR INSTALLATION
ESCAPE HATCH ARMOR INSTALLATION - Continued
Figure 3-84. Escape Hatch Mounts Pre-Assembly.
ESCAPE HATCH ARMOR INSTALLATION - Continued
Figure 3-85. Escape Hatch Panel Pre-Assembly.
ESCAPE HATCH ARMOR INSTALLATION - Continued
Figure 3-86. Escape Hatch Mount Assemblies Installation.
ESCAPE HATCH ARMOR INSTALLATION - Continued
Figure 3-87. Escape Hatch Panel Assembly Installation.
SEAT ARMOR PANEL INSTALLATION
SEAT ARMOR PANEL INSTALLATION - Continued
Figure 3-88. Seat Armor Panel Installation.
SEATBACK QUICK-RELEASE INSTALLATION
SEATBACK QUICK-RELEASE INSTALLATION - Continued
Figure 3-89. Seat Back Quick-Release Installation.
CHAPTER 4. FINAL ASSEMBLY
VEHICLE FINAL ASSEMBLY
Figure 4-1. Hood Bumper and Bracket Installation.
Figure 4-2. Hood Clamping Catch and Button Press Point Spacer Installation
Figure 4-3. Re-installation of Power Steering Reservoir Assembly
Figure 4-4. Re-installation of Air-Cleaner Hose Strap
Figure 4-5. Installation of the Windshield Washer Reservoir.
Figure 4-6. Vehicle Identification Plate Re-Attachment.
Figure 4-7. Installation of the Mirror Brackets and Mirrors.
Figure 4-8. Installation of Trim Seals Inside of Right Door Hinge Area.
Figure 4-9. Installation of Trim Seals Inside of Left Door Hinge Area.
VEHICLE FINAL ASSEMBLY - Continued
FIELD MAINTENANCE (UNIT AND DIRECT SUPPORT MAINTENANCE) REPAIR PARTS AND SPECIAL TOOLS LISTS (RPSTL) INTRODUCTION
Source Code
Maintenance Code
Recoverability Code
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGE FORMAT AND COLUMNS
HOW TO LOCATE REPAIR PARTS
Figure 1. Firewall Brackets and Mounting Hardware
Figure 1. Firewall Brackets and Mounting Hardware - Continued
Figure 2. Windshield Armor Kit and Mounting Hardware (Sheet 1 of 4)
Figure 2. Windshield Armor Kit and Mounting Hardware (Sheet 2 of 4)
Figure 2. Windshield Armor Kit and Mounting Hardware (Sheet 3 of 4)
Figure 2. Windshield Armor Kit and Mounting Hardware (Sheet 4 of 4)
Figure 2. Windshield Armor Kit and Mounting Hardware - Continued
Figure 3. Roof Armor Kit and Mounting Hardware (Sheet 1 of 3)
Figure 3. Roof Armor Kit and Mounting Hardware (Sheet 2 of 3)
Figure 3. Roof Armor Kit and Mounting Hardware (Sheet 3 of 3)
Figure 3. Roof Armor Kit and Mounting Hardware - Continued
Figure 4. Rear Armor Kit and Mounting Hardware (Sheet 1 of 4)
Figure 4. Rear Armor Kit and Mounting Hardware (Sheet 2 of 4)
Figure 4. Rear Armor Kit and Mounting Hardware (Sheet 3 of 4)
Figure 4. Rear Armor Kit and Mounting Hardware (Sheet 4 of 4)
Figure 4. Rear Armor Kit and Mounting Hardware - Continued
Figure 5. Left Side Panel Armor Kit and Mounting Hardware (Sheet 1 of 2)
Figure 5. Left Side Panel Armor Kit and Mounting Hardware (Sheet 2 of 2)
Figure 5. Left Side Panel Armor Kit and Mounting Hardware - Continued
Figure 6. Right Side Panel Armor Kit and Mounting Hardware (Sheet 1 of 2)
Figure 6. Right Side Panel Armor Kit and Mounting Hardware (Sheet 2 of 2)
Figure 6. Right Side Panel Armor Kit and Mounting Hardware - Continued
Figure 7. Wheel Well Armor Kit and Mounting Hardware (Sheet 1 of 2)
Figure 7. Wheel Well Armor Kit and Mounting Hardware (Sheet 2 of 2)
Figure 7. Wheel Well Armor Kit and Mounting Hardware - Continued
Figure 8. Center Mine Blast Armor Kit and Mounting Hardware (Sheet 1 of 3)
Figure 8. Center Mine Blast Armor Kit and Mounting Hardware (Sheet 2 of 3)
Figure 8. Center Mine Blast Armor Kit and Mounting Hardware (Sheet 3 of 3)
Figure 8. Center Mine Blast Armor Kit and Mounting Hardware - Continued
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 1 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 2 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 3 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 4 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 5 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 6 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 7 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 8 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 9 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware - Continued
Figure 10. Right Side "A" Pillar Armor Kit and Mounting Hardware (Sheet 1 of 3)
Figure 10. Right Side "A" Pillar Armor Kit and Mounting Hardware (Sheet 2 of 3)
Figure 10. Right Side "A" Pillar Armor Kit and Mounting Hardware (Sheet 3 of 3)
Figure 10. Right Side "A" Pillar Armor Kit and Mounting Hardware - Continued
Figure 11. Right Side Firewall Armor Kit and Mounting Hardware
Figure 11. Right Side Firewall Armor Kit and Mounting Hardware - Continued
Figure 12. Left Side Firewall Armor Kit and Mounting Hardware (Sheet 1 of 2)
Figure 12. Left Side Firewall Armor Kit and Mounting Hardware (Sheet 2 of 2)
Figure 12. Left Side Firewall Armor Kit and Mounting Hardware - Continued
Figure 13. Left Side "A" Pillar Armor Kit and Mounting Hardware (Sheet 1 of 3)
Figure 13. Left Side "A" Pillar Armor Kit and Mounting Hardware (Sheet 2 of 3)
Figure 13. Left Side "A" Pillar Armor Kit and Mounting Hardware (Sheet 3 of 3)
Figure 13. Left Side "A" Pillar Armor Kit and Mounting Hardware - Continued
Figure 14. Left Side Mine Blast Armor Kit and Mounting Hardware and Cab Mount Bushings
Figure 14. Left Side Mine Blast Armor Kit and Mounting Hardware and Cab Mount Bushings - Continued
Figure 15. Right Side Mine Blast Armor Kit and Mounting Hardware (Sheet 1 of 2)
Figure 15. Right Side Mine Blast Armor Kit and Mounting Hardware (Sheet 2 of 2)
Figure 15. Right Side Mine Blast Armor Kit and Mounting Hardware - Continued
Figure 16. Side Step Armor Kit and Mounting Hardware
Figure 16. Side Step Armor Kit and Mounting Hardware - Continued
Figure 17. Door Assembly and Mounting Hardware (Sheet 1 of 4)
Figure 17. Door Assembly and Mounting Hardware (Sheet 2 of 4)
Figure 17. Door Assembly and Mounting Hardware (Sheet 3 of 4)
Figure 17. Door Assembly and Mounting Hardware (Sheet 4 of 4)
Figure 17. Door Assembly and Mounting Hardware - Continued
Figure 17. Door Assembly and Mounting Hardware - Continued
Figure 18. Transparent Windshield Armor Kit and Mounting Hardware
Figure 18. Transparent Windshield Armor Kit and Mounting Hardware - Continued
Figure 19. Escape Hatch Armor Kit and Mounting Hardware
Figure 19. Escape Hatch Armor Kit and Mounting Hardware - Continued
Figure 20. Seat Armor Panel and Mounting Hardware
Figure 20. Seat Armor Panel and Mounting Hardware - Continued
Figure 21. Seat Back Quick Release Bracket
Figure 21. Seat Back Quick Release Bracket - Continued
Figure 22. Final Assembly (Sheet 1 of 6)
Figure 22. Final Assembly (Sheet 2 of 6)
Figure 22. Final Assembly (Sheet 3 of 6)
Figure 22. Final Assembly (Sheet 4 of 6)
Figure 22. Final Assembly (Sheet 5 of 6)
Figure 22. Final Assembly (Sheet 6 of 6)
Figure 22. Final Assembly - Continued
Figure 23. Front Suspension Bumper and Muffler Mounts (Sheet 1 of 2)
Figure 23. Front Suspension Bumper and Muffler Mounts (Sheet 2 of 2)
Figure 23. Front Suspension Bumper and Muffler Mounts - Continued
Figure 24. Templates and Drill Guides
Figure 24. Templates and Drill Guides - Continued
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
PART NUMBER INDEX
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
GENERAL INFORMATION
LIST OF ABBREVIATIONS/ACRONYMS
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
EQUIPMENT DATA
Table 1: Crew Protection Kit Components
THEORY OF OPERATION
CHAPTER 2. OPERATOR INSTRUCTIONS
DESCRIPTION AND USE OF OPERATOR CONTROLS
OPERATOR CONTROLS - CONTINUED
OPERATOR CONTROLS - CONTINUED
OPERATION UNDER USUAL CONDITIONS
OPERATION UNDER UNUSUAL CONDITIONS
STOWAGE AND DECAL/DATA PLATE GUIDE
CHAPTER 3. OPERATOR MAINTENANCE INSTRUCTIONS
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
GENERAL PMCS PROCEDURES - CONTINUED
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED
CLEANING BALLISTIC GLASS
CHAPTER 4. UNIT MAINTENANCE INSTRUCTIONS
GENERAL MAINTENANCE INSTRUCTIONS
WORK SAFETY
GENERAL MAINTENANCE INSTRUCTIONS - CONTINUED
GENERAL MAINTENANCE INSTRUCTIONS - CONTINUED
USE OF SEALANT
DOOR HANDLE ASSEMBLY REPLACEMENT
DOOR HANDLE ASSEMBLY REPLACEMENT - CONTINUED
DOOR HANDLE ASSEMBLY REPLACEMENT - CONTINUED
DOOR LATCH AND LOCK PIN REPLACEMENT
DOOR LATCH AND LOCK PIN REPLACEMENT - CONTINUED
DOOR LATCH AND LOCK PIN REPLACEMENT - CONTINUED
DOOR LATCH AND LOCK PIN REPLACEMENT - CONTINUED
DOOR LATCH AND LOCK PIN REPLACEMENT - CONTINUED
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR ASSEMBLY REPLACEMENT
DOOR ASSEMBLY REPLACEMENT - CONTINUED
DOOR ASSEMBLY REPLACEMENT - CONTINUED
DOOR ASSEMBLY REPLACEMENT - CONTINUED
DOOR LATCH ADJUSTMENT
DOOR LATCH ADJUSTMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS AND WINDSHIELD ARMOR REPLACEMENT - CONTINUED
SEAT ARMOR REPLACEMENT
SEAT ARMOR REPLACEMENT - CONTINUED
SEATBACK QUICK RELEASE BRACKET REPLACEMENT
SEATBACK QUICK RELEASE BRACKET REPLACEMENT - CONTINUED
SEATBACK QUICK RELEASE BRACKET REPLACEMENT - CONTINUED
WHEEL WELL ARMOR REPLACEMENT
WHEEL WELL ARMOR REPLACEMENT - CONTINUED
WHEEL WELL ARMOR REPLACEMENT - CONTINUED
WHEEL WELL ARMOR REPLACEMENT - CONTINUED
WHEEL WELL ARMOR REPLACEMENT - CONTINUED
RIGHT-SIDE FIREWALL ARMOR REPLACEMENT
RIGHT-SIDE FIREWALL ARMOR REPLACEMENT - CONTINUED
RIGHT-SIDE FIREWALL ARMOR REPLACEMENT - CONTINUED
RIGHT-SIDE FIREWALL ARMOR REPLACEMENT - CONTINUED
LEFT-SIDE FIREWALL ARMOR REPLACEMENT
LEFT-SIDE FIREWALL ARMOR REPLACEMENT - CONTINUED
LEFT-SIDE FIREWALL ARMOR REPLACEMENT - CONTINUED
LEFT-SIDE FIREWALL ARMOR REPLACEMENT - CONTINUED
LEFT-SIDE FIREWALL ARMOR REPLACEMENT - CONTINUED
ESCAPE HATCH ASSEMBLY MAINTENANCE
ESCAPE HATCH ASSEMBLY MAINTENANCE - CONTINUED
ESCAPE HATCH ASSEMBLY MAINTENANCE - CONTINUED
ESCAPE HATCH ASSEMBLY MAINTENANCE - CONTINUED
ESCAPE HATCH ASSEMBLY MAINTENANCE - CONTINUED
ESCAPE HATCH ASSEMBLY MAINTENANCE - CONTINUED
ROOF ARMOR REPLACEMENT
ROOF ARMOR REPLACEMENT - CONTINUED
ROOF ARMOR REPLACEMENT - CONTINUED
ROOF ARMOR REPLACEMENT - CONTINUED
ROOF ARMOR REPLACEMENT - CONTINUED
REAR CAB ARMOR MAINTENANCE
REAR CAB ARMOR MAINTENANCE - CONTINUED
REAR CAB ARMOR MAINTENANCE - CONTINUED
REAR CAB ARMOR MAINTENANCE - CONTINUED
REAR CAB ARMOR MAINTENANCE - CONTINUED
RIGHT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE
RIGHT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
RIGHT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
RIGHT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
RIGHT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
LEFT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE
LEFT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
LEFT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
LEFT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
LEFT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
LEFT CAB SIDE (FRONT) ARMOR AND DOOR HINGE MAINTENANCE - CONTINUED
RIGHT CAB SIDE (REAR) ARMOR REPLACEMENT
RIGHT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
RIGHT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
RIGHT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
RIGHT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
RIGHT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
RIGHT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
LEFT CAB SIDE (REAR) ARMOR REPLACEMENT
LEFT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
LEFT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
LEFT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
LEFT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
LEFT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
LEFT CAB SIDE (REAR) ARMOR REPLACEMENT - CONTINUED
LEFT BLAST DEFLECTOR REPLACEMENT
LEFT BLAST DEFLECTOR REPLACEMENT - CONTINUED
LEFT BLAST DEFLECTOR REPLACEMENT - CONTINUED
RIGHT BLAST DEFLECTOR REPLACEMENT
RIGHT BLAST DEFLECTOR REPLACEMENT - CONTINUED
RIGHT BLAST DEFLECTOR REPLACEMENT - CONTINUED
RIGHT BLAST DEFLECTOR REPLACEMENT - CONTINUED
CENTER BLAST DEFLECTOR REPLACEMENT
CENTER BLAST DEFLECTOR REPLACEMENT - CONTINUED
CENTER BLAST DEFLECTOR REPLACEMENT - CONTINUED
CENTER BLAST DEFLECTOR REPLACEMENT - CONTINUED
CENTER BLAST DEFLECTOR REPLACEMENT - CONTINUED
STEP ARMOR REPLACEMENT
STEP ARMOR REPLACEMENT - CONTINUED
STEP ARMOR REPLACEMENT - CONTINUED
DOGHOUSE ARMOR REPLACEMENT
DOGHOUSE ARMOR REPLACEMENT - CONTINUED
DOGHOUSE ARMOR REPLACEMENT - CONTINUED
DOGHOUSE ARMOR REPLACEMENT - CONTINUED
DOGHOUSE ARMOR REPLACEMENT - CONTINUED
DOGHOUSE ARMOR REPLACEMENT - CONTINUED
DOGHOUSE ARMOR REPLACEMENT - CONTINUED
CAB MOUNT REPLACEMENT
CAB MOUNT REPLACEMENT - CONTINUED
CAB MOUNT REPLACEMENT - CONTINUED
CAB MOUNT REPLACEMENT - CONTINUED
CAB MOUNT REPLACEMENT - CONTINUED
CAB MOUNT REPLACEMENT - CONTINUED
SPARE TIRE PULLEY AND TIRE MOUNT BRACKET REPLACEMENT
SPARE TIRE PULLEY AND TIRE MOUNT BRACKET REPLACEMENT - CONTINUED
SPRING STOP REPLACEMENT
SPRING STOP REPLACEMENT - CONTINUED
MUFFLER BRACKETS REPLACEMENT
MUFFLER BRACKETS REPLACEMENT - CONTINUED
CHAPTER 5. SUPPORTING INFORMATION
REFERENCES
THE ARMY MAINTENANCE SYSTEM
MAINTENANCE FUNCTIONS - CONTINUED
EXPLANATION OF COLUMNS IN THE MAC, TABLE 1 - CONTINUED
Table 1. MAC for the Crew Protection Kit .
Table 1. MAC for the Crew Protection Kit - Continued.
Table 1. MAC for the Crew Protection Kit - Continued.
Table 2. Tools and Test Equipment Requirements for the Crew Protection Kit
EXPENDABLE AND DURABLE ITEMS LIST
EXPENDABLE AND DURABLE ITEMS LIST - CONTINUED
EXPENDABLE AND DURABLE ITEMS LIST - CONTINUED
TORQUE LIMITS
Table 1. Torque Limits - SAE Standard Fasteners.
Table 2. Torque Limits - Metric Fasteners.
CREW PROTECTION KIT INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
REVISIONS
TABLE OF CONTENTS
TABLE OF CONTENTS - Continued
LIST OF FIGURES
LIST OF FIGURES - Continued
LIST OF FIGURES - Continued
LIST OF TABLES
CHAPTER 1. GENERAL INFORMATION
WARNINGS, CAUTIONS, AND NOTES
Figure 1-1. HET Armor Crew Protection Kit Components.
DESCRIPTION
PARTS LIST
Table 1-2. Parts List HET Armor Crew Protection Kit, P/N 113400-1
Table 1-3. Parts List HET Fastener Kit, P/N 113480-1
Table 1-3. Parts List HET Fastener Kit, P/N 113480-1
Table 1-4. Parts List HET Fastener Kit, Extra, P/N 113482-1
Table 1-4. Parts List HET Fastener Kit, Extra, P/N 113482-1
REQUIRED TOOLS AND EQUIPMENT
GENERAL INSTALLATION INSTRUCTIONS
CHAPTER 2. TEARDOWN
Teardown Procedures
Teardown Procedures - Continued
Section I. INSTALLATION PROCEDURES
FIREWALL BRACKET INSTALLATION
Figure 3-1. Firewall Brackets Installation.
WINDSHIELD ARMOR PANEL INSTALLATION
Figure 3-2. Center Windshield Bracket onto Windshield Armor Panel Installation.
Figure 3-3. Side Windshield Bracket Installation.
Figure 3-4. Upper and Lower Windshield Brackets Installation.
Figure 3-5. Apply Rubber Seal to Windshield Armor Panel.
Figure 3-6. Windshield Armor Panel Installation.
Figure 3-7. Install Windshield Clamp Brackets.
Figure 3-8. Windshield Wiper Blade Modification and Wiper Arm Installation.
ROOF ARMOR INSTALLATION
Figure 3-9. Roof Panel Pre-Assembly.
Figure 3-10. Roof Panel Mounting Studs and Spacers Installation.
Figure 3-11. Roof Panel Installation.
REAR ARMOR INSTALLATION
REAR ARMOR INSTALLATION - Continued
REAR ARMOR INSTALLATION - Continued
Figure 3-12. Rear Panel Pre-Assembly.
REAR ARMOR INSTALLATION - Continued
Figure 3-13. Rear Panel Installation.
REAR ARMOR INSTALLATION - Continued
Figure 3-14. Rear Seat Belt Assembly Installation.
REAR ARMOR INSTALLATION - Continued
Figure 3-15. Tire Pulley Bracket and Tire Mount Bracket Installation.
REAR ARMOR INSTALLATION - Continued
Figure 3-16. Beacon Light Bracket Assembly Installation.
REAR ARMOR INSTALLATION - Continued
Figure 3-17. Match-Drill of Cab Frame Rail.
LEFT SIDE PANEL ARMOR INSTALLATION
Figure 3-18. Left Side Window Cover Installation.
LEFT SIDE PANEL ARMOR INSTALLATION - Continued
Figure 3-19. Left Aft Side Panels Pre-Assembly.
LEFT SIDE PANEL ARMOR INSTALLATION - Continued
Figure 3-20. Left Aft Side Panel Assembly Installation.
LEFT SIDE PANEL ARMOR INSTALLATION - Continued
Figure 3-21. Cab Frame Rail Sleeve Bushing and Grab Handle Installation.
RIGHT SIDE PANEL ARMOR INSTALLATION
RIGHT SIDE PANEL ARMOR INSTALLATION - Continued
Figure 3-22. Right Side Window Cover Installation.
RIGHT SIDE PANEL ARMOR INSTALLATION - Continued
Figure 3-23. Right Aft Side Panels Pre-Assembly.
RIGHT SIDE PANEL ARMOR INSTALLATION - Continued
Figure 3-24. Right Aft Side Panel Assembly Installation.
RIGHT SIDE PANEL ARMOR INSTALLATION - Continued
Figure 3-25. Cab Frame Rail Sleeve Bushing and Grab Handle Installation.
WHEEL WELL ARMOR INSTALLATION
Figure 3-26. Lower Wheel Well Panel Pre-Assembly.
WHEEL WELL ARMOR INSTALLATION - Continued
Figure 3-27. Match-Drill Cab Frame Rail.
Figure 3-28. Cab Frame Rail Sleeve Bushings Installation.
Figure 3-29. Upper Wheel Well Panel Pre-Assembly.
WHEEL WELL ARMOR INSTALLATION - Continued
Figure 3-30. Match-Drill Cab Frame Rail.
Figure 3-31. Upper Wheel Well Panel Installation.
CENTER MINE BLAST ARMOR INSTALLATION
CENTER MINE BLAST ARMOR INSTALLATION - Continued
Figure 3-32. Assemble Bottom Rear Brackets and Match-Drill Cab Frame Rail.
CENTER MINE BLAST ARMOR INSTALLATION - Continued
Figure 3-33. Bottom Rear Bracket Installation.
CENTER MINE BLAST ARMOR INSTALLATION - Continued
Figure 3-34. Match-Drill Cab Frame Rail.
CENTER MINE BLAST ARMOR INSTALLATION - Continued
Figure 3-35. Bottom Rear Bracket Installation.
CENTER MINE BLAST ARMOR INSTALLATION - Continued
Figure 3-36. Center Mine Blast Panel Installation.
Figure 3-37. Loop Clamp Re-installation.
Figure 3-38. Center-Rear Mine Blast Panel Installation.
DOGHOUSE ARMOR INSTALLATION PHASE I
Figure 3-39. Match-Drill Doghouse Floor Panel.
Figure 3-40. Match-Drill Doghouse Floor Panel.
DOGHOUSE ARMOR INSTALLATION PHASE I - Continued
Figure 3-41. Match-Drill Doghouse.
Figure 3-42. Match-Drill Frame Rail.
Figure 3-43. Doghouse Inner Bracket Installation.
DOGHOUSE ARMOR INSTALLATION PHASE I - Continued
Figure 3-44. Doghouse Right Panel Pre-Assembly.
Figure 3-45. Doghouse Right Panel Assembly Installation.
Figure 3-46. Doghouse Left Panel Assembly Installation.
Figure 3-47. Doghouse Left Panel Pre-Assembly.
RIGHT SIDE "A" PILLAR ARMOR INSTALLATION
RIGHT SIDE "A" PILLAR ARMOR INSTALLATION - Continued
Figure 3-48. Right Side Panels Pre-Assembly.
RIGHT SIDE "A" PILLAR ARMOR INSTALLATION - Continued
Figure 3-49. Right Side Panel Assembly Installation.
RIGHT SIDE "A" PILLAR ARMOR INSTALLATION - Continued
Figure 3-50. Cab Frame Rail Sleeve Bushing Installation.
RIGHT SIDE "A" PILLAR ARMOR INSTALLATION - Continued
Figure 3-51. Right-Inside Firewall Bracket Installation.
RIGHT SIDE FIREWALL ARMOR INSTALLATION
Figure 3-52. Firewall Right Panel Pre-Assembly.
Figure 3-53. Firewall Hood Spacer Installation.
Figure 3-54. Power Steering Brackets Installation.
Figure 3-55. Firewall Right Panel Assembly Installation (Sheet 1 of 2).
Figure 3-55. Firewall Right Panel Assembly Installation (Sheet 2 of 2).
LEFT SIDE FIREWALL ARMOR INSTALLATION
Figure 3-56. Left Firewall Panel Pre-Assembly.
Figure 3-57. Firewall Hood Spacer Bolt Removal.
LEFT SIDE FIREWALL ARMOR INSTALLATION - Continued
Figure 3-58. Left Firewall Panel Assembly Installation.
LEFT SIDE "A" PILLAR ARMOR INSTALLATION
LEFT SIDE "A" PILLAR ARMOR INSTALLATION - Continued
Figure 3-59. Left Side Panels Pre-Assembly.
LEFT SIDE "A" PILLAR ARMOR INSTALLATION - Continued
Figure 3-60. Left Side Panel Assembly Installation.
Figure 3-61. Cab Frame Rail Sleeve Bushing Installation.
LEFT SIDE MINE BLAST ARMOR INSTALLATION
LEFT SIDE MINE BLAST ARMOR INSTALLATION - Continued
Figure 3-62. Left Mine Blast Panel Installation.
RIGHT SIDE MINE BLAST ARMOR INSTALLATION
Figure 3-63. Right Mine Blast Panel Pre-Assembly.
RIGHT SIDE MINE BLAST ARMOR INSTALLATION - Continued
Figure 3-64. Right Mine Blast Panel Assembly Installation.
LEFT SIDE STEP ARMOR INSTALLATION
Figure 3-65. Left Step Panel Pre-Assembly.
LEFT SIDE STEP ARMOR INSTALLATION - Continued
Figure 3-66. Left Step Panel Installation.
RIGHT SIDE STEP ARMOR INSTALLATION
Figure 3-67. Right Step Panel Pre-Assembly.
Figure 3-68. Right Step Panel Installation.
DOGHOUSE ARMOR INSTALLATION PHASE II
DOGHOUSE ARMOR INSTALLATION PHASE II - Continued
Figure 3-69. Doghouse Preparation.
Figure 3-70. Doghouse Insulation Modification.
DOGHOUSE ARMOR INSTALLATION PHASE II - Continued
Figure 3-71. Match-Drill for Doghouse Lower Panel.
DOGHOUSE ARMOR INSTALLATION PHASE II - Continued
Figure 3-72. Doghouse Upper Bracket Installation.
Figure 3-73. Doghouse Bottom Panel Installation.
Figure 3-74. Doghouse Panel Installation.
Figure 3-75. Doghouse/Center Mine Blast Panel Bolts Installation.
Figure 3-76. Doghouse Access Panel Installation.
DOOR ARMOR INSTALLATION
DOOR ARMOR INSTALLATION - Continued
Figure 3-77. Door Sill Block Installation.
DOOR ARMOR INSTALLATION - Continued
Figure 3-78. Door Installation.
DOOR ARMOR INSTALLATION - Continued
Figure 3-79. Door Striker and Striker Support Installation.
DOOR ARMOR INSTALLATION - Continued
Figure 3-80. Door Adjustment.
DOOR ARMOR INSTALLATION - Continued
Figure 3-81. Door Strap Assembly Installation.
WINDSHIELD TRANSPARENT ARMOR INSTALLATION
WINDSHIELD TRANSPARENT ARMOR INSTALLATION - Continued
Figure 3-82. Windshield Mount Z-Channel Installation.
WINDSHIELD TRANSPARENT ARMOR INSTALLATION - Continued
Figure 3-83. Windshield Assembly Armor Installation.
ESCAPE HATCH ARMOR INSTALLATION
ESCAPE HATCH ARMOR INSTALLATION - Continued
Figure 3-84. Escape Hatch Mounts Pre-Assembly.
ESCAPE HATCH ARMOR INSTALLATION - Continued
Figure 3-85. Escape Hatch Panel Pre-Assembly.
ESCAPE HATCH ARMOR INSTALLATION - Continued
Figure 3-86. Escape Hatch Mount Assemblies Installation.
ESCAPE HATCH ARMOR INSTALLATION - Continued
Figure 3-87. Escape Hatch Panel Assembly Installation.
SEAT ARMOR PANEL INSTALLATION
SEAT ARMOR PANEL INSTALLATION - Continued
Figure 3-88. Seat Armor Panel Installation.
SEATBACK QUICK-RELEASE INSTALLATION
SEATBACK QUICK-RELEASE INSTALLATION - Continued
Figure 3-89. Seat Back Quick-Release Installation.
CHAPTER 4. FINAL ASSEMBLY
VEHICLE FINAL ASSEMBLY
Figure 4-1. Hood Bumper and Bracket Installation.
Figure 4-2. Hood Clamping Catch and Button Press Point Spacer Installation
Figure 4-3. Re-installation of Power Steering Reservoir Assembly
Figure 4-4. Re-installation of Air-Cleaner Hose Strap
Figure 4-5. Installation of the Windshield Washer Reservoir.
Figure 4-6. Vehicle Identification Plate Re-Attachment.
Figure 4-7. Installation of the Mirror Brackets and Mirrors.
Figure 4-8. Installation of Trim Seals Inside of Right Door Hinge Area.
Figure 4-9. Installation of Trim Seals Inside of Left Door Hinge Area.
VEHICLE FINAL ASSEMBLY - Continued
FIELD MAINTENANCE (UNIT AND DIRECT SUPPORT MAINTENANCE) REPAIR PARTS AND SPECIAL TOOLS LISTS (RPSTL) INTRODUCTION
Source Code
Maintenance Code
Recoverability Code
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGE FORMAT AND COLUMNS
HOW TO LOCATE REPAIR PARTS
Figure 1. Firewall Brackets and Mounting Hardware
Figure 1. Firewall Brackets and Mounting Hardware - Continued
Figure 2. Windshield Armor Kit and Mounting Hardware (Sheet 1 of 4)
Figure 2. Windshield Armor Kit and Mounting Hardware (Sheet 2 of 4)
Figure 2. Windshield Armor Kit and Mounting Hardware (Sheet 3 of 4)
Figure 2. Windshield Armor Kit and Mounting Hardware (Sheet 4 of 4)
Figure 2. Windshield Armor Kit and Mounting Hardware - Continued
Figure 3. Roof Armor Kit and Mounting Hardware (Sheet 1 of 3)
Figure 3. Roof Armor Kit and Mounting Hardware (Sheet 2 of 3)
Figure 3. Roof Armor Kit and Mounting Hardware (Sheet 3 of 3)
Figure 3. Roof Armor Kit and Mounting Hardware - Continued
Figure 4. Rear Armor Kit and Mounting Hardware (Sheet 1 of 4)
Figure 4. Rear Armor Kit and Mounting Hardware (Sheet 2 of 4)
Figure 4. Rear Armor Kit and Mounting Hardware (Sheet 3 of 4)
Figure 4. Rear Armor Kit and Mounting Hardware (Sheet 4 of 4)
Figure 4. Rear Armor Kit and Mounting Hardware - Continued
Figure 5. Left Side Panel Armor Kit and Mounting Hardware (Sheet 1 of 2)
Figure 5. Left Side Panel Armor Kit and Mounting Hardware (Sheet 2 of 2)
Figure 5. Left Side Panel Armor Kit and Mounting Hardware - Continued
Figure 6. Right Side Panel Armor Kit and Mounting Hardware (Sheet 1 of 2)
Figure 6. Right Side Panel Armor Kit and Mounting Hardware (Sheet 2 of 2)
Figure 6. Right Side Panel Armor Kit and Mounting Hardware - Continued
Figure 7. Wheel Well Armor Kit and Mounting Hardware (Sheet 1 of 2)
Figure 7. Wheel Well Armor Kit and Mounting Hardware (Sheet 2 of 2)
Figure 7. Wheel Well Armor Kit and Mounting Hardware - Continued
Figure 8. Center Mine Blast Armor Kit and Mounting Hardware (Sheet 1 of 3)
Figure 8. Center Mine Blast Armor Kit and Mounting Hardware (Sheet 2 of 3)
Figure 8. Center Mine Blast Armor Kit and Mounting Hardware (Sheet 3 of 3)
Figure 8. Center Mine Blast Armor Kit and Mounting Hardware - Continued
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 1 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 2 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 3 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 4 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 5 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 6 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 7 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 8 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware (Sheet 9 of 9)
Figure 9. Doghouse Armor Kit and Mounting Hardware - Continued
Figure 10. Right Side "A" Pillar Armor Kit and Mounting Hardware (Sheet 1 of 3)
Figure 10. Right Side "A" Pillar Armor Kit and Mounting Hardware (Sheet 2 of 3)
Figure 10. Right Side "A" Pillar Armor Kit and Mounting Hardware (Sheet 3 of 3)
Figure 10. Right Side "A" Pillar Armor Kit and Mounting Hardware - Continued
Figure 11. Right Side Firewall Armor Kit and Mounting Hardware
Figure 11. Right Side Firewall Armor Kit and Mounting Hardware - Continued
Figure 12. Left Side Firewall Armor Kit and Mounting Hardware (Sheet 1 of 2)
Figure 12. Left Side Firewall Armor Kit and Mounting Hardware (Sheet 2 of 2)
Figure 12. Left Side Firewall Armor Kit and Mounting Hardware - Continued
Figure 13. Left Side "A" Pillar Armor Kit and Mounting Hardware (Sheet 1 of 3)
Figure 13. Left Side "A" Pillar Armor Kit and Mounting Hardware (Sheet 2 of 3)
Figure 13. Left Side "A" Pillar Armor Kit and Mounting Hardware (Sheet 3 of 3)
Figure 13. Left Side "A" Pillar Armor Kit and Mounting Hardware - Continued
Figure 14. Left Side Mine Blast Armor Kit and Mounting Hardware and Cab Mount Bushings
Figure 14. Left Side Mine Blast Armor Kit and Mounting Hardware and Cab Mount Bushings - Continued
Figure 15. Right Side Mine Blast Armor Kit and Mounting Hardware (Sheet 1 of 2)
Figure 15. Right Side Mine Blast Armor Kit and Mounting Hardware (Sheet 2 of 2)
Figure 15. Right Side Mine Blast Armor Kit and Mounting Hardware - Continued
Figure 16. Side Step Armor Kit and Mounting Hardware
Figure 16. Side Step Armor Kit and Mounting Hardware - Continued
Figure 17. Door Assembly and Mounting Hardware (Sheet 1 of 4)
Figure 17. Door Assembly and Mounting Hardware (Sheet 2 of 4)
Figure 17. Door Assembly and Mounting Hardware (Sheet 3 of 4)
Figure 17. Door Assembly and Mounting Hardware (Sheet 4 of 4)
Figure 17. Door Assembly and Mounting Hardware - Continued
Figure 17. Door Assembly and Mounting Hardware - Continued
Figure 18. Transparent Windshield Armor Kit and Mounting Hardware
Figure 18. Transparent Windshield Armor Kit and Mounting Hardware - Continued
Figure 19. Escape Hatch Armor Kit and Mounting Hardware
Figure 19. Escape Hatch Armor Kit and Mounting Hardware - Continued
Figure 20. Seat Armor Panel and Mounting Hardware
Figure 20. Seat Armor Panel and Mounting Hardware - Continued
Figure 21. Seat Back Quick Release Bracket
Figure 21. Seat Back Quick Release Bracket - Continued
Figure 22. Final Assembly (Sheet 1 of 6)
Figure 22. Final Assembly (Sheet 2 of 6)
Figure 22. Final Assembly (Sheet 3 of 6)
Figure 22. Final Assembly (Sheet 4 of 6)
Figure 22. Final Assembly (Sheet 5 of 6)
Figure 22. Final Assembly (Sheet 6 of 6)
Figure 22. Final Assembly - Continued
Figure 23. Front Suspension Bumper and Muffler Mounts (Sheet 1 of 2)
Figure 23. Front Suspension Bumper and Muffler Mounts (Sheet 2 of 2)
Figure 23. Front Suspension Bumper and Muffler Mounts - Continued
Figure 24. Templates and Drill Guides
Figure 24. Templates and Drill Guides - Continued
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
PART NUMBER INDEX
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued