CHAPTER 1. INTRODUCTION
TABULATED DATA
STEERING SYSTEM
Section II. PRINCIPLES OF OPERATION
COOLING SYSTEM OPERATION (SERIAL NUMBERS 300000 AND ABOVE)
COOLING SYSTEM OPERATION (SERIAL NUMBERS 300000 AND ABOVE) - Continued
SERVICE BRAKE SYSTEM OPERATION
SERVICE BRAKE SYSTEM OPERATION (Cont'd)
STEERING CONTROL SYSTEM OPERATION (SERIAL NUMBERS 300000 AND ABOVE)
STEERING CONTROL SYSTEM OPERATION (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 2. SERVICE AND TROUBLESHOOTING (UNIT) INSTRUCTIONS
GENERAL SERVICE AND INSPECTION PROCEDURES
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Cont'd).
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Cont'd).
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Cont'd).
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Cont'd).
Section II. LUBRICATION INSTRUCTIONS
LUBRICATION POINTS
LOCALIZED LUBRICATION POINTS
Section III. ENGINE COOLING TESTS
ENGINE COOLING
ENGINE COOLING - Continued
ENGINE COOLING - Continued
ENGINE COOLING - Continued
ENGINE COOLING - Continued
ENGINE COOLING - Continued
ENGINE COOLING - Continued
ENGINE COOLING - Continued
ENGINE COOLING - Continued
ENGINE COOLING - Continued
Section IV. BRAKE SYSTEM TESTS
BRAKE SYSTEM
BRAKE SYSTEM - Continued
BRAKE SYSTEM - Continued
BRAKE SYSTEM - Continued
BRAKE SYSTEM - Continued
BRAKE SYSTEM - Continued
Section V. ELECTRONIC SPEEDOMETER SYSTEM TESTS
ELECTRONIC SPEEDOMETER SYSTEM
ELECTRONIC SPEEDOMETER SYSTEM - Continued
ELECTRONIC SPEEDOMETER SYSTEM - Continued
ELECTRONIC SPEEDOMETER SYSTEM - Continued
Section VI. STEERING SYSTEM TESTS
STEERING SYSTEM
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
CHAPTER 3. ENGINE SYSTEMS (UNIT) MAINTENANCE
ENGINE OIL COOLER SUPPLY AND RETURN LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
ENGINE OIL COOLER SUPPLY AND RETURN LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) - Continued
ENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
ENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK SUPPLY AND RETURN LINES REPLACEMENT
FUEL TANK SUPPLY AND RETURN LINES REPLACEMENT (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
UPPER FAN SHROUD REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
UPPER FAN SHROUD REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR SUPPORTS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
RADIATOR SUPPORTS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
THERMOSTAT BYPASS HOSE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
THERMOSTAT BYPASS HOSE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) - Continued
RADIATOR LOWER TUBE ASSEMBLY REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
RADIATOR LOWER TUBE ASSEMBLY REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
THERMOSTAT REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
THERMOSTAT REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
WATER PUMP AND ADAPTER PLATE MAINTENANCE
WATER PUMP AND ADAPTER PLATE MAINTENANCE (Cont'd)
WATER PUMP AND ADAPTER PLATE MAINTENANCE (Cont'd)
WATER PUMP AND ADAPTER PLATE MAINTENANCE (Cont'd)
WATER CROSSOVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
WATER CROSSOVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FAN BLADE AND FAN CLUTCH MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
FAN BLADE AND FAN CLUTCH MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
GEARED FAN DRIVE AND UPPER FRONT REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
GEARED FAN DRIVE AND UPPER FRONT REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
GEARED FAN DRIVESHAFT MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
GEARED FAN DRIVESHAFT MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) - Continued
SERPENTINE DRIVEBELT MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
SERPENTINE DRIVEBELT MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SERPENTINE DRIVEBELT MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SERPENTINE DRIVEBELT MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSFER CASE COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
TRANSFER CASE COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 4. ELECTRICAL SYSTEM (UNIT) MAINTENANCE
INSTRUMENT CLUSTER (ELECTRONIC) REPLACEMENT
INSTRUMENT CLUSTER (ELECTRONIC) REPLACEMENT (Cont'd)
SPEEDOMETER/ODOMETER (ELECTRONIC) REPLACEMENT
SPEEDOMETER/ODOMETER (ELECTRONIC) REPLACEMENT (Cont'd)
SPEEDOMETER HARNESS ASSEMBLY REPLACEMENT
SPEEDOMETER HARNESS ASSEMBLY REPLACEMENT (Cont'd)
SPEEDOMETER HARNESS ASSEMBLY REPLACEMENT (Cont'd)
SPEEDOMETER HARNESS ASSEMBLY REPLACEMENT (Cont'd)
SPEEDOMETER HARNESS ASSEMBLY REPLACEMENT (Cont'd)
SPEEDOMETER HARNESS ASSEMBLY REPLACEMENT (Cont'd)
HORN REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
CHAPTER 5. TRANSMISSION AND TRANSFER CASE (UNIT) MAINTENANCE
'cover_335.qxd' by louise.link - Page 152 of 680
TRANSMISSION OIL COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION OIL COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION OIL COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION VENT LINE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
TRANSMISSION VENT LINE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SENDER GENERATOR (ELECTRONIC) REPLACEMENT
SENDER GENERATOR (ELECTRONIC) REPLACEMENT (Cont'd)
SPEEDOMETER DRIVEN GEAR (ELECTRONIC) REPLACEMENT
SPEEDOMETER DRIVEN GEAR (ELECTRONIC) REPLACEMENT (Cont'd)
TRANSFER CASE OIL SEALS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
TRANSFER CASE OIL SEALS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSFER CASE VENT LINE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
CHAPTER 6. PROPELLER SHAFTS, AXLES, AND SUSPENSION (UNIT) MAINTENANCE
FRONT PROPELLER SHAFT ASSEMBLY MAINTENANCE
FRONT PROPELLER SHAFT ASSEMBLY MAINTENANCE (Cont'd)
FRONT PROPELLER SHAFT ASSEMBLY MAINTENANCE (Cont'd)
HALFSHAFT MAINTENANCE
HALFSHAFT MAINTENANCE (Cont'd)
HALFSHAFT MAINTENANCE (Cont'd)
HALFSHAFT MAINTENANCE (Cont'd)
HALFSHAFT MAINTENANCE (Cont'd)
HALFSHAFT MAINTENANCE (Cont'd)
HALFSHAFT MAINTENANCE (Cont'd)
FRONT DIFFERENTIAL VENT LINE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
FRONT DIFFERENTIAL VENT LINE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR DIFFERENTIAL VENT LINE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
STABILIZER BAR REPLACEMENT (SERIAL NUMBERS 3000000 AND ABOVE)
CHAPTER 7. BRAKE SYSTEM (UNIT) MAINTENANCE
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (SERIAL NUMBERS 300000 AND ABOVE)
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SERVICE BRAKE PAD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
SERVICE BRAKE PAD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SERVICE BRAKE CALIPER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
SERVICE BRAKE CALIPER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
MASTER CYLINDER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
MASTER CYLINDER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE PRESSURE LIMITER VALVE REPLACEMENT
BRAKE PRESSURE LIMITER VALVE REPLACEMENT (Cont'd)
PROPORTIONING VALVE AND DIFFERENTIAL VALVE REPLACEMENT
PROPORTIONING VALVE AND DIFFERENTIAL VALVE REPLACEMENT (Cont'd)
BRAKE PROTECTION GUARDS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
BRAKE PROTECTION GUARDS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE PROTECTION GUARDS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE PROTECTION GUARDS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SERVICE BRAKE ROTOR REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
SERVICE BRAKE ROTOR REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) - Continued
PARKING BRAKE PAD MAINTENANCE
PARKING BRAKE PAD MAINTENANCE (Cont'd)
PARKING BRAKE CABLE REPLACEMENT
PARKING BRAKE CABLE REPLACEMENT - Continued
PARKING BRAKE ROD REPLACEMENT
PARKING BRAKE ROD REPLACEMENT (Cont'd)
PARKING BRAKE ADJUSTMENT
PARKING BRAKE ADJUSTMENT (Cont'd)
CHAPTER 8. WHEELS AND STEERING (UNIT) MAINTENANCE
RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
INNER RIM STUD MAINTENANCE (24-STUD)
INNER RIM STUD MAINTENANCE (24-STUD) (Cont'd)
INNER RIM STUD MAINTENANCE (24-STUD) (Cont'd)
INNER RIM STUD MAINTENANCE (24-STUD) (Cont'd)
STEERING GEAR, CENTER LINK, AND PITMAN ARM REPLACEMENT (SERIAL NUMBERS 246890 AND ABOVE)
STEERING GEAR, CENTER LINK, AND PITMAN ARM REPLACEMENT (SERIAL NUMBERS 246890 AND ABOVE) (Cont'd)
STEERING GEAR, CENTER LINK, AND PITMAN ARM REPLACEMENT (SERIAL NUMBERS 246890 AND ABOVE) (Cont'd)
STEERING GEAR, CENTER LINK, AND PITMAN ARM REPLACEMENT (SERIAL NUMBERS 246890 AND ABOVE) (Cont'd)
STEERING GEAR, CENTER LINK, AND PITMAN ARM REPLACEMENT (SERIAL NUMBERS 246890 AND ABOVE) (Cont'd)
STEERING GEAR, CENTER LINK, AND PITMAN ARM REPLACEMENT (SERIAL NUMBERS 246890 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 9. FRAME (UNIT) MAINTENANCE
RADIATOR FRONT MOUNT BRACKET REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
REAR BUMPER REPLACEMENT
REAR BUMPER REPLACEMENT (Cont'd)
TOWING PINTLE MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
TOWING PINTLE MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TOWING PINTLE MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TOWING PINTLE MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 10. BODY AND ACCESSORIES (UNIT) MAINTENANCE
ENGINE LEFT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
ENGINE LEFT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE LEFT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE LEFT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE LEFT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE LEFT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE RIGHT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
ENGINE RIGHT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE RIGHT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE RIGHT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE RIGHT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE RIGHT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
PARKING BRAKE ACCESS COVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
PARKING BRAKE ACCESS COVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
HEATER FAN MOTOR RESISTOR ASSEMBLY (ELECTRONIC) REPLACEMENT
HEATER FAN MOTOR RESISTOR ASSEMBLY (ELECTRONIC) REPLACEMENT (Cont'd)
SPARE TIRE CARRIER REPLACEMENT
SPARE TIRE CARRIER REPLACEMENT (Cont'd)
MUD FLAP MAINTENANCE
MUD FLAP MAINTENANCE (Cont'd)
CHAPTER 11. SPECIAL PURPOSE BODIES (UNIT) MAINTENANCE
A/C AND FAN TOGGLE SWITCHES AND JUMPER WIRES REPLACEMENT
A/C AND FAN TOGGLE SWITCHES AND JUMPER WIRE REPLACEMENT (Cont'd)
DRIVER'S CLOSEOUT PANEL REPLACEMENT
DRIVER'S CLOSEOUT PANEL REPLACEMENT (Cont'd)
CHAPTER 12. DEEP WATER FORDING (UNIT) MAINTENANCE
HYDRO-BOOST VENT LINE REPLACEMENT
CHAPTER 13. PREPARATION FOR STORAGE OR SHIPMENT
CHAPTER 14. MECHANICAL TROUBLESHOOTING (DS)/(GS)
CHAPTER 15. ENGINE (DS) MAINTENANCE
ENGINE MOUNT AND INSULATOR MAINTENANCE
ENGINE MOUNT AND INSULATOR MAINTENANCE (Cont'd)
ENGINE MOUNT AND INSULATOR MAINTENANCE (Cont'd)
ENGINE MOUNT AND INSULATOR MAINTENANCE (Cont'd)
ENGINE MOUNT AND INSULATOR MAINTENANCE (Cont'd)
ENGINE MOUNT AND INSULATOR MAINTENANCE (Cont'd)
LEFT CYLINDER HEAD REPAIR
LEFT CYLINDER HEAD REPAIR (Cont'd)
LEFT CYLINDER HEAD REPAIR
LEFT CYLINDER HEAD REPAIR (Cont'd)
RIGHT CYLINDER HEAD REPAIR
RIGHT CYLINDER HEAD REPLACEMENT (Cont'd)
CRANKSHAFT PULLEY REPLACEMENT
GLOW PLUG TIP REMOVAL (DAMAGED OR BROKEN)
GLOW PLUG TIP REMOVAL (DAMAGED OR BROKEN) (Cont'd)
CHAPTER 16. FUEL SYSTEM (DS) MAINTENANCE
CHAPTER 17. COOLING SYSTEM (DS) MAINTENANCE
DIFFERENTIAL COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
DIFFERENTIAL COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL/TRANSFER CASE COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
DIFFERENTIAL/TRANSFER CASE COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL/TRANSFER CASE COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL/TRANSFER CASE COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL/TRANSFER CASE COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL/TRANSFER CASE COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 18. ELECTRICAL SYSTEM (DS) MAINTENANCE
CHAPTER 19. TRANSMISSION (DS) MAINTENANCE
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (SERIAL NUMBERS 300000 AND ABOVE)
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION (SERIAL NUMBERS 300000 AND ABOVE)
TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 20. TRANSFER CASE (DS) MAINTENANCE
TRANSFER CASE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
TRANSFER CASE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSFER CASE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSFER CASE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSFER CASE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSFER CASE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSFER CASE GUIDE CABLE MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
TRANSFER CASE GUIDE CABLE MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 21. PROPELLER SHAFTS, AXLES, AND SUSPENSION (DS) MAINTENANCE
REAR DIFFERENTIAL OUTPUT SHAFT SEAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
REAR DIFFERENTIAL OUTPUT SHAFT SEAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT DIFFERENTIAL OUTPUT SHAFT SEAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
FRONT DIFFERENTIAL OUTPUT SHAFT SEAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
PINION SEAL REPLACEMENT
PINION SEAL REPLACEMENT (Cont'd)
FRONT DIFFERENTIAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
FRONT DIFFERENTIAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT DIFFERENTIAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT DIFFERENTIAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR DIFFERENTIAL AND SUPPORT BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
REAR DIFFERENTIAL AND SUPPORT BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR DIFFERENTIAL AND SUPPORT BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR DIFFERENTIAL AND SUPPORT BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR DIFFERENTIAL AND SUPPORT BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR DIFFERENTIAL AND SUPPORT BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT DIFFERENTIAL COVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
FRONT DIFFERENTIAL COVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR DIFFERENTIAL COVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
REAR DIFFERENTIAL COVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 22. SERVICE BRAKE SYSTEM (DS) MAINTENANCE
CHAPTER 23. STEERING SYSTEM (DS) MAINTENANCE
CHAPTER 24. FRAME (DS) MAINTENANCE
SPLASH SHIELD SUPPORT BRACKET REPLACEMENT
LEFT AIRLIFT BRACKET AND FRONT UPPER CONTROL ARM BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
LEFT AIRLIFT BRACKET AND FRONT UPPER CONTROL ARM BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RIGHT AIRLIFT BRACKET AND FRONT UPPER CONTROL ARM BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
RIGHT AIRLIFT BRACKET AND FRONT UPPER CONTROL ARM BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RIGHT ENGINE MOUNT BRACKET REPLACEMENT
RIGHT ENGINE MOUNT BRACKET REPLACEMENT (Cont'd)
LEFT ENGINE MOUNT BRACKET REPLACEMENT
LEFT ENGINE MOUNT BRACKET REPLACEMENT (Cont'd)
REAR UPPER CONTROL ARM BRACKET REPLACEMENT
REAR UPPER CONTROL ARM BRACKET REPLACEMENT (Cont'd)
REAR-FRONT TIEDOWN BRACKET REPLACEMENT
REAR-FRONT TIEDOWN BRACKET REPLACEMENT (Cont'd)
FRONT DIFFERENTIAL SUPPORT BRACKET/BRAKE ADAPTER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
FRONT DIFFERENTIAL SUPPORT BRACKET/BRAKE ADAPTER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR MOUNTING PLATE/BRAKE ADAPTER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
REAR MOUNTING PLATE/BRAKE ADAPTER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT SUSPENSION FRONT CROSSMEMBER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
FRONT SUSPENSION FRONT CROSSMEMBER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT SUSPENSION REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
FRONT SUSPENSION REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT SUSPENSION REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT SUSPENSION REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR SUSPENSION FRONT CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
REAR SUSPENSION FRONT CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR SUSPENSION FRONT CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR SUSPENSION FRONT CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR SUSPENSION REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
REAR SUSPENSION REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR BUMPER MOUNTING BRACKET AND TIEDOWN BRACKET REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
CHAPTER 25. SPECIAL PURPOSE BODIES (DS) MAINTENANCE
CHAPTER 26. SPECIAL PURPOSE KITS (DS) MAINTENANCE
CHAPTER 27. ELECTRICAL SYSTEM (GS) REPAIR
CHAPTER 28. TRANSMISSION (GS) REPAIR
CHAPTER 29. TRANSFER CASE (GS) REPAIR
CHAPTER 30. DIFFERENTIAL (GS) REPAIR
CHAPTER 31. STEERING SYSTEM (GS) REPAIR
CHAPTER 32. FRAME (GS) REPAIR
FRAME INSPECTION AND REPAIR
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
CHAPTER 33. BODY (GS) REPAIR
CHAPTER 34. SUSPENSION (GS) REPAIR
APPENDIX A. MANDATORY REPLACEMENT PARTS
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
APPENDIX B. MAINTENANCE ALLOCATION CHART
EXPLANATION OF COLUMNS IN THE MAC, SECTION II
EXPLANATION OF COLUMNS IN THE MAC, SECTION II - Continued
Section II. MAINTENANCE ALLOCATION CHART B (SERIAL NUMBERS 300000 AND ABOVE)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
APPENDIX C. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
APPENDIX D. ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure D-73. Powertrain Lift Sling, 5992404.
Figure D-107. Pulley Alignment Tool Fabrication.
Figure D-107. Pulley Alignment Tool Fabrication (Cont'd).
Figure D-111. Cylinder Head Lifting Device.
APPENDIX E. REPAIR PARTS SPECIAL TOOLS LIST (RPSTL)
Figure 1. Engine, Power Steering, and Transmission Oil Cooler, Engine Oil Cooler Lines, and Related Parts (Serial Number 300000 and Above).
Figure 1. Engine, Power Steering, and Transmission Oil Cooler, Engine Oil Cooler Lines, and Related Parts (Serial Number 300000 and Above). - Continued
Figure 1. Engine, Power Steering, and Transmission Oil Cooler, Engine Oil Cooler Lines, and Related Parts (Serial Number 300000 and Above). - Continued
Figure 2. Muffler, Exhaust Pipes, and Related Parts (Serial Number 300000 and Above).
Figure 2. Muffler, Exhaust Pipes, and Related Parts (Serial Number 300000 and Above). - Continued
Figure 2. Muffler, Exhaust Pipes, and Related Parts (Serial Number 300000 and Above). - Continued
Figure 3. Radiator, Shroud, and Related Parts (Serial Number 300000 and Above).
Figure 3. Radiator, Shroud, and Related Parts (Serial Number 300000 and Above). - Continued
Figure 4. Radiator Hoses and Related Parts (Serial Number 300000 and Above).
Figure 4. Radiator Hoses and Related Parts (Serial Number 300000 and Above). - Continued
Figure 5. Thermostat, Water Crossover, and Attaching Hardware (Serial Number 300000 and Above).
Figure 5. Thermostat, Water Crossover, and Attaching Hardware (Serial Number 300000 and Above). - Continued
Figure 6. Geared Fan Drive (Serial Number 300000 and Above) (Sheet 1 of 2).
Figure 6. Geared Fan Drive (Serial Number 300000 and Above) (Sheet 2 of 2).
Figure 6. Geared Fan Drive (Serial Number 300000 and Above) - Continued
Figure 6. Geared Fan Drive (Serial Number 300000 and Above) - Continued
Figure 7. Horn Assembly and Mounting Hardware
Figure 7. Horn Assembly and Mounting Hardware - Continued
Figure 8. Body Harness (Serial Number 300000 and Above) (Sheet 1 of 2)
igure 8. Body Harness (Serial Number 300000 and Above) (Sheet 2 of 2)
igure 8. Body Harness (Serial Number 300000 and Above) - Continued
Figure 9. Transmission Oil Cooler Lines (Serial Number 300000 and Above) (Sheet 1 of 2).
Figure 9. Transmission Oil Cooler Lines (Serial Number 300000 and Above) (Sheet 2 of 2).
Figure 9. Transmission Oil Cooler Lines (Serial Number 300000 and Above) - Continued
Figure 9. Transmission Oil Cooler Lines (Serial Number 300000 and Above) - Continued
Figure 10. Transmission Vent Lines and Attaching Hardware (Serial Number 300000 and Above).
Figure 10. Transmission Vent Lines and Attaching Hardware (Serial Number 300000 and Above). - Continued
Figure 11. Transfer Assembly (Serial Number 300000 and Above).
Figure 11. Transfer Assembly (Serial Number 300000 and Above). - Continued
Figure 12. Differential and Transfer Case Cooler Lines (Serial Number 300000 and Above).
Figure 12. Differential and Transfer Case Cooler Lines (Serial Number 300000 and Above). - Continued
Figure 13. Front Knuckle and Geared Hub Assembly (Serial Number 300000 and Above).
Figure 13. Front Knuckle and Geared Hub Assembly (Serial Number 300000 and Above). - Continued
Figure 14. Front Control Arms, Ball Joints, and Mounting Hardware (Serial Number 300000 and Above).
Figure 14. Front Control Arms, Ball Joints, and Mounting Hardware (Serial Number 300000 and Above). - Continued
Figure 14. Front Control Arms, Ball Joints, and Mounting Hardware (Serial Number 300000 and Above). - Continued
Figure 15. Rear Differential Cooler Hoses and Related Parts (Serial Number 300000 and Above)
Figure 15. Rear Differential Cooler Hoses and Related Parts (Serial Number 300000 and Above) - Continued
Figure 16. Rear Differential Assembly and Related Parts (Serial Number 300000 and Above).
Figure 16. Rear Differential Assembly and Related Parts (Serial Number 300000 and Above). - Continued
Figure 17. Front-Rear Differential Cooler Hoses and Related Parts (Serial Number 300000 and Above).
Figure 17. Front-Rear Differential Cooler Hoses and Related Parts (Serial Number 300000 and Above) - Continued
Figure 18. Rear Knuckle and Geared Hub Assembly (Serial Number 300000 and Above)
Figure 18. Rear Knuckle and Geared Hub Assembly (Serial Number 300000 and Above) - Continued
Figure 2. Muffler, Exhaust Pipes, and Related Parts (Serial Number 300000 and Above).Figure 3. Radiator, Shroud, and Related Parts (Serial Number 300000 and Above).Figure 19. Rear Control Arms, Ball Joints, and Mounting Hardware (Serial Number 300000 and Above).
Figure 2. Muffler, Exhaust Pipes, and Related Parts (Serial Number 300000 and Above).Figure 3. Radiator, Shroud, and Related Parts (Serial Number 300000 and Above).Figure 19. Rear Control Arms, Ball Joints, and Mounting Hardware (Serial Number 300000 and Above) - Continued
Figure 2. Muffler, Exhaust Pipes, and Related Parts (Serial Number 300000 and Above).Figure 3. Radiator, Shroud, and Related Parts (Serial Number 300000 and Above).Figure 19. Rear Control Arms, Ball Joints, and Mounting Hardware (Serial Number 300000 and Above) - Continued
Figure 20. Parking Brake Cables, Rod, and Hand Lever (Serial Number 300000 and Above).
Figure 20. Parking Brake Cables, Rod, and Hand Lever (Serial Number 300000 and Above). - Continued
Figure 20. Parking Brake Cables, Rod, and Hand Lever (Serial Number 300000 and Above). - Continued
Figure 21. Parking Brake Assembly (Serial Number 300000 and Above).
Figure 21. Parking Brake Assembly (Serial Number 300000 and Above) - Continued
Figure 22. Front Service Brake Caliper Assembly and Rotor (Serial Number 300000 and Above).
Figure 22. Front Service Brake Caliper Assembly and Rotor (Serial Number 300000 and Above) - Continued
Figure 23. Rear Service Brake Caliper Assembly (Serial Number 300000 and Above).
Figure 23. Rear Service Brake Caliper Assembly (Serial Number 300000 and Above) - Continued
Figure 24. Front Brake Lines and Fittings (Serial Number 300000 and Above).
Figure 24. Front Brake Lines and Fittings (Serial Number 300000 and Above) - Continued
Figure 24. Front Brake Lines and Fittings (Serial Number 300000 and Above) - Continued
Figure 25. Rear Brake Lines and Fittings (Serial Number 300000 and Above).
Figure 25. Rear Brake Lines and Fittings (Serial Number 300000 and Above) - Continued
Figure 26. Hydroboost Master Cylinder (Serial Number 300000 and Above).
Figure 26. Hydroboost Master Cylinder (Serial Number 300000 and Above) - Continued
Figure 27. Hydroboost (Serial Number 300000 and Above)
Figure 27. Hydroboost (Serial Number 300000 and Above) - Continued
Figure 28. Wheel and Runflat Assembly (24 Bolt Wheel) (Serial Number 246890 and Above)
Figure 28. Wheel and Runflat Assembly (24 Bolt Wheel) (Serial Number 246890 and Above) - Continued
Figure 28. Wheel and Runflat Assembly (24 Bolt Wheel) (Serial Number 246890 and Above) - Continued
Figure 29. Tires (Serial Number 246890 and Above).
Figure 29. Tires (Serial Number 246890 and Above) - Continued
Figure 30. Steering Column, Wheel, and Intermediate Shaft (Serial Number 246890 and Above).
Figure 30. Steering Column, Wheel, and Intermediate Shaft (Serial Number 246890 and Above) - Continued
Figure 30. Steering Column, Wheel, and Intermediate Shaft (Serial Number 246890 and Above) - Continued
Figure 31. Steering Linkage (Serial Number 246890 and Above).
Figure 31. Steering Linkage (Serial Number 246890 and Above) - Continued
Figure 32. Power Steering Gear and Mounting Hardware (Serial Number 246890 and Above)
Figure 32. Power Steering Gear and Mounting Hardware (Serial Number 246890 and Above) - Continued
Figure 33. Power Steering Hoses (Serial Number 300000 and Above)
Figure 33. Power Steering Hoses (Serial Number 300000 and Above) - Continued
Figure 33. Power Steering Hoses (Serial Number 300000 and Above) - Continued
Figure 25. Rear Brake Lines and Fittings (Serial Number 300000 and Above).Figure 34. Frame Assembly, Body Mount Brackets, and Transmission Crossmembers (Serial Number 300000 and Above)
Figure 25. Rear Brake Lines and Fittings (Serial Number 300000 and Above).Figure 34. Frame Assembly, Body Mount Brackets, and Transmission Crossmembers (Serial Number 300000 and Above) - Continued
Figure 25. Rear Brake Lines and Fittings (Serial Number 300000 and Above).Figure 34. Frame Assembly, Body Mount Brackets, and Transmission Crossmembers (Serial Number 300000 and Above) - Continued
Figure 35. Air Lift Brackets, Front Upper Control Arm Brackets, Front Spring Seats, Crossbrace, and Mounting Brackets (Serial Number 300000 and Above)
Figure 35. Air Lift Brackets, Front Upper Control Arm Brackets, Front Spring Seats, Crossbrace, and Mounting Brackets (Serial Number 300000 and Above) - Continued
Figure 35. Air Lift Brackets, Front Upper Control Arm Brackets, Front Spring Seats, Crossbrace, and Mounting Brackets (Serial Number 300000 and Above) - Continued
Figure 36. Front Suspension Crossmembers, Related Parts, and Mounting Hardware (Serial Number 300000 and Above).
Figure 36. Front Suspension Crossmembers, Related Parts, and Mounting Hardware (Serial Number 300000 and Above) - Continued
Figure 36. Front Suspension Crossmembers, Related Parts, and Mounting Hardware (Serial Number 300000 and Above) - Continued
Figure 37. Rear Suspension Crossmembers, Related Parts, and Mounting Hardware (Serial Number 300000 and Above).
Figure 37. Rear Suspension Crossmembers, Related Parts, and Mounting Hardware (Serial Number 300000 and Above). - Continued
Figure 38. Rear Bumper and Lifting Shackle (Serial Number 300000 and Above).
Figure 38. Rear Bumper and Lifting Shackle (Serial Number 300000 and Above). - Continued
Figure 39. Drop Down Spare Tire Carrier Accessory Kit (Serial Number 300000 and Above).
Figure 39. Drop Down Spare Tire Carrier Accessory Kit (Serial Number 300000 and Above). - Continued
Figure 39. Drop Down Spare Tire Carrier Accessory Kit (Serial Number 300000 and Above). - Continued
Figure 39. Drop Down Spare Tire Carrier Accessory Kit (Serial Number 300000 and Above). - Continued
Figure 40. Stabilizer Bar Mounting Hardware (Serial Number 300000 and Above).
Figure 40. Stabilizer Bar Mounting Hardware (Serial Number 300000 and Above) - Continued
Figure 41. Left-Hand Splash Shield, Radiator Side Armor, and Hood Prop Rod (Serial Number 300000 and Above)
Figure 41. Left-Hand Splash Shield, Radiator Side Armor, and Hood Prop Rod (Serial Number 300000 and Above) - Continued
Figure 41. Left-Hand Splash Shield, Radiator Side Armor, and Hood Prop Rod (Serial Number 300000 and Above) - Continued
Figure 42. Parking Brake Access Cover and Related Hardware (Serial Number 300000 and Above)
Figure 42. Parking Brake Access Cover and Related Hardware (Serial Number 300000 and Above) - Continued
Figure 43. Right-Hand Splash Shield (Serial Number 300000 and Above)
Figure 43. Right-Hand Splash Shield (Serial Number 300000 and Above) - Continued
Figure 44. Body Mounting Components (Serial Number 300000 and Above).
Figure 44. Body Mounting Components (Serial Number 300000 and Above) - Continued
Figure 45. Mudflaps (Serial Number 300000 and Above).
Figure 45. Mudflaps (Serial Number 300000 and Above). - Continued
Figure 45. Mudflaps (Serial Number 300000 and Above). - Continued
Figure 46. Speedometer, Speedometer Drive, and Related Parts (Serial Number 300000 and Above).
Figure 46. Speedometer, Speedometer Drive, and Related Parts (Serial Number 300000 and Above) - Continued
Figure 46. Speedometer, Speedometer Drive, and Related Parts (Serial Number 300000 and Above) - Continued
Figure 46. Speedometer, Speedometer Drive, and Related Parts (Serial Number 300000 and Above) - Continued
Figure 46. Speedometer, Speedometer Drive, and Related Parts (Serial Number 300000 and Above) - Continued
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
PART NUMBER INDEX
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
APPENDIX F. WIRING DIAGRAMS AND SCHEMATIC
TABULATED DATA
STEERING SYSTEM
Section II. PRINCIPLES OF OPERATION
COOLING SYSTEM OPERATION (SERIAL NUMBERS 300000 AND ABOVE)
COOLING SYSTEM OPERATION (SERIAL NUMBERS 300000 AND ABOVE) - Continued
SERVICE BRAKE SYSTEM OPERATION
SERVICE BRAKE SYSTEM OPERATION (Cont'd)
STEERING CONTROL SYSTEM OPERATION (SERIAL NUMBERS 300000 AND ABOVE)
STEERING CONTROL SYSTEM OPERATION (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 2. SERVICE AND TROUBLESHOOTING (UNIT) INSTRUCTIONS
GENERAL SERVICE AND INSPECTION PROCEDURES
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Cont'd).
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Cont'd).
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Cont'd).
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Cont'd).
Section II. LUBRICATION INSTRUCTIONS
LUBRICATION POINTS
LOCALIZED LUBRICATION POINTS
Section III. ENGINE COOLING TESTS
ENGINE COOLING
ENGINE COOLING - Continued
ENGINE COOLING - Continued
ENGINE COOLING - Continued
ENGINE COOLING - Continued
ENGINE COOLING - Continued
ENGINE COOLING - Continued
ENGINE COOLING - Continued
ENGINE COOLING - Continued
ENGINE COOLING - Continued
Section IV. BRAKE SYSTEM TESTS
BRAKE SYSTEM
BRAKE SYSTEM - Continued
BRAKE SYSTEM - Continued
BRAKE SYSTEM - Continued
BRAKE SYSTEM - Continued
BRAKE SYSTEM - Continued
Section V. ELECTRONIC SPEEDOMETER SYSTEM TESTS
ELECTRONIC SPEEDOMETER SYSTEM
ELECTRONIC SPEEDOMETER SYSTEM - Continued
ELECTRONIC SPEEDOMETER SYSTEM - Continued
ELECTRONIC SPEEDOMETER SYSTEM - Continued
Section VI. STEERING SYSTEM TESTS
STEERING SYSTEM
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
STEERING SYSTEM - Continued
CHAPTER 3. ENGINE SYSTEMS (UNIT) MAINTENANCE
ENGINE OIL COOLER SUPPLY AND RETURN LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
ENGINE OIL COOLER SUPPLY AND RETURN LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) - Continued
ENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
ENGINE, TRANSMISSION, AND POWER STEERING OIL COOLER ASSEMBLY REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK AND SHIELD MAINTENANCE (Cont'd)
FUEL TANK SUPPLY AND RETURN LINES REPLACEMENT
FUEL TANK SUPPLY AND RETURN LINES REPLACEMENT (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR AND FAN SHROUD ASSEMBLY MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
UPPER FAN SHROUD REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
UPPER FAN SHROUD REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RADIATOR SUPPORTS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
RADIATOR SUPPORTS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
THERMOSTAT BYPASS HOSE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
THERMOSTAT BYPASS HOSE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) - Continued
RADIATOR LOWER TUBE ASSEMBLY REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
RADIATOR LOWER TUBE ASSEMBLY REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
THERMOSTAT REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
THERMOSTAT REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
WATER PUMP AND ADAPTER PLATE MAINTENANCE
WATER PUMP AND ADAPTER PLATE MAINTENANCE (Cont'd)
WATER PUMP AND ADAPTER PLATE MAINTENANCE (Cont'd)
WATER PUMP AND ADAPTER PLATE MAINTENANCE (Cont'd)
WATER CROSSOVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
WATER CROSSOVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FAN BLADE AND FAN CLUTCH MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
FAN BLADE AND FAN CLUTCH MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
GEARED FAN DRIVE AND UPPER FRONT REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
GEARED FAN DRIVE AND UPPER FRONT REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
GEARED FAN DRIVESHAFT MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
GEARED FAN DRIVESHAFT MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) - Continued
SERPENTINE DRIVEBELT MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
SERPENTINE DRIVEBELT MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SERPENTINE DRIVEBELT MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SERPENTINE DRIVEBELT MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSFER CASE COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
TRANSFER CASE COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 4. ELECTRICAL SYSTEM (UNIT) MAINTENANCE
INSTRUMENT CLUSTER (ELECTRONIC) REPLACEMENT
INSTRUMENT CLUSTER (ELECTRONIC) REPLACEMENT (Cont'd)
SPEEDOMETER/ODOMETER (ELECTRONIC) REPLACEMENT
SPEEDOMETER/ODOMETER (ELECTRONIC) REPLACEMENT (Cont'd)
SPEEDOMETER HARNESS ASSEMBLY REPLACEMENT
SPEEDOMETER HARNESS ASSEMBLY REPLACEMENT (Cont'd)
SPEEDOMETER HARNESS ASSEMBLY REPLACEMENT (Cont'd)
SPEEDOMETER HARNESS ASSEMBLY REPLACEMENT (Cont'd)
SPEEDOMETER HARNESS ASSEMBLY REPLACEMENT (Cont'd)
SPEEDOMETER HARNESS ASSEMBLY REPLACEMENT (Cont'd)
HORN REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
CHAPTER 5. TRANSMISSION AND TRANSFER CASE (UNIT) MAINTENANCE
'cover_335.qxd' by louise.link - Page 152 of 680
TRANSMISSION OIL COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION OIL COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION OIL COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION VENT LINE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
TRANSMISSION VENT LINE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SENDER GENERATOR (ELECTRONIC) REPLACEMENT
SENDER GENERATOR (ELECTRONIC) REPLACEMENT (Cont'd)
SPEEDOMETER DRIVEN GEAR (ELECTRONIC) REPLACEMENT
SPEEDOMETER DRIVEN GEAR (ELECTRONIC) REPLACEMENT (Cont'd)
TRANSFER CASE OIL SEALS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
TRANSFER CASE OIL SEALS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSFER CASE VENT LINE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
CHAPTER 6. PROPELLER SHAFTS, AXLES, AND SUSPENSION (UNIT) MAINTENANCE
FRONT PROPELLER SHAFT ASSEMBLY MAINTENANCE
FRONT PROPELLER SHAFT ASSEMBLY MAINTENANCE (Cont'd)
FRONT PROPELLER SHAFT ASSEMBLY MAINTENANCE (Cont'd)
HALFSHAFT MAINTENANCE
HALFSHAFT MAINTENANCE (Cont'd)
HALFSHAFT MAINTENANCE (Cont'd)
HALFSHAFT MAINTENANCE (Cont'd)
HALFSHAFT MAINTENANCE (Cont'd)
HALFSHAFT MAINTENANCE (Cont'd)
HALFSHAFT MAINTENANCE (Cont'd)
FRONT DIFFERENTIAL VENT LINE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
FRONT DIFFERENTIAL VENT LINE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR DIFFERENTIAL VENT LINE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
STABILIZER BAR REPLACEMENT (SERIAL NUMBERS 3000000 AND ABOVE)
CHAPTER 7. BRAKE SYSTEM (UNIT) MAINTENANCE
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (SERIAL NUMBERS 300000 AND ABOVE)
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SERVICE BRAKE SYSTEM BLEEDING INSTRUCTIONS (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SERVICE BRAKE PAD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
SERVICE BRAKE PAD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SERVICE BRAKE CALIPER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
SERVICE BRAKE CALIPER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
MASTER CYLINDER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
MASTER CYLINDER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE PRESSURE LIMITER VALVE REPLACEMENT
BRAKE PRESSURE LIMITER VALVE REPLACEMENT (Cont'd)
PROPORTIONING VALVE AND DIFFERENTIAL VALVE REPLACEMENT
PROPORTIONING VALVE AND DIFFERENTIAL VALVE REPLACEMENT (Cont'd)
BRAKE PROTECTION GUARDS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
BRAKE PROTECTION GUARDS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE PROTECTION GUARDS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
BRAKE PROTECTION GUARDS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
SERVICE BRAKE ROTOR REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
SERVICE BRAKE ROTOR REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) - Continued
PARKING BRAKE PAD MAINTENANCE
PARKING BRAKE PAD MAINTENANCE (Cont'd)
PARKING BRAKE CABLE REPLACEMENT
PARKING BRAKE CABLE REPLACEMENT - Continued
PARKING BRAKE ROD REPLACEMENT
PARKING BRAKE ROD REPLACEMENT (Cont'd)
PARKING BRAKE ADJUSTMENT
PARKING BRAKE ADJUSTMENT (Cont'd)
CHAPTER 8. WHEELS AND STEERING (UNIT) MAINTENANCE
RADIAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
IAL TIRE, WHEEL, AND RUBBER RUNFLAT MAINTENANCE (24-STUD) (Cont'd)
INNER RIM STUD MAINTENANCE (24-STUD)
INNER RIM STUD MAINTENANCE (24-STUD) (Cont'd)
INNER RIM STUD MAINTENANCE (24-STUD) (Cont'd)
INNER RIM STUD MAINTENANCE (24-STUD) (Cont'd)
STEERING GEAR, CENTER LINK, AND PITMAN ARM REPLACEMENT (SERIAL NUMBERS 246890 AND ABOVE)
STEERING GEAR, CENTER LINK, AND PITMAN ARM REPLACEMENT (SERIAL NUMBERS 246890 AND ABOVE) (Cont'd)
STEERING GEAR, CENTER LINK, AND PITMAN ARM REPLACEMENT (SERIAL NUMBERS 246890 AND ABOVE) (Cont'd)
STEERING GEAR, CENTER LINK, AND PITMAN ARM REPLACEMENT (SERIAL NUMBERS 246890 AND ABOVE) (Cont'd)
STEERING GEAR, CENTER LINK, AND PITMAN ARM REPLACEMENT (SERIAL NUMBERS 246890 AND ABOVE) (Cont'd)
STEERING GEAR, CENTER LINK, AND PITMAN ARM REPLACEMENT (SERIAL NUMBERS 246890 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
POWER STEERING HYDRAULIC SYSTEM PRESSURE AND RETURN HOSES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 9. FRAME (UNIT) MAINTENANCE
RADIATOR FRONT MOUNT BRACKET REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
REAR BUMPER REPLACEMENT
REAR BUMPER REPLACEMENT (Cont'd)
TOWING PINTLE MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
TOWING PINTLE MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TOWING PINTLE MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TOWING PINTLE MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 10. BODY AND ACCESSORIES (UNIT) MAINTENANCE
ENGINE LEFT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
ENGINE LEFT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE LEFT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE LEFT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE LEFT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE LEFT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE RIGHT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
ENGINE RIGHT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE RIGHT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE RIGHT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE RIGHT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
ENGINE RIGHT SPLASH SHIELD MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
PARKING BRAKE ACCESS COVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
PARKING BRAKE ACCESS COVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
HEATER FAN MOTOR RESISTOR ASSEMBLY (ELECTRONIC) REPLACEMENT
HEATER FAN MOTOR RESISTOR ASSEMBLY (ELECTRONIC) REPLACEMENT (Cont'd)
SPARE TIRE CARRIER REPLACEMENT
SPARE TIRE CARRIER REPLACEMENT (Cont'd)
MUD FLAP MAINTENANCE
MUD FLAP MAINTENANCE (Cont'd)
CHAPTER 11. SPECIAL PURPOSE BODIES (UNIT) MAINTENANCE
A/C AND FAN TOGGLE SWITCHES AND JUMPER WIRES REPLACEMENT
A/C AND FAN TOGGLE SWITCHES AND JUMPER WIRE REPLACEMENT (Cont'd)
DRIVER'S CLOSEOUT PANEL REPLACEMENT
DRIVER'S CLOSEOUT PANEL REPLACEMENT (Cont'd)
CHAPTER 12. DEEP WATER FORDING (UNIT) MAINTENANCE
HYDRO-BOOST VENT LINE REPLACEMENT
CHAPTER 13. PREPARATION FOR STORAGE OR SHIPMENT
CHAPTER 14. MECHANICAL TROUBLESHOOTING (DS)/(GS)
CHAPTER 15. ENGINE (DS) MAINTENANCE
ENGINE MOUNT AND INSULATOR MAINTENANCE
ENGINE MOUNT AND INSULATOR MAINTENANCE (Cont'd)
ENGINE MOUNT AND INSULATOR MAINTENANCE (Cont'd)
ENGINE MOUNT AND INSULATOR MAINTENANCE (Cont'd)
ENGINE MOUNT AND INSULATOR MAINTENANCE (Cont'd)
ENGINE MOUNT AND INSULATOR MAINTENANCE (Cont'd)
LEFT CYLINDER HEAD REPAIR
LEFT CYLINDER HEAD REPAIR (Cont'd)
LEFT CYLINDER HEAD REPAIR
LEFT CYLINDER HEAD REPAIR (Cont'd)
RIGHT CYLINDER HEAD REPAIR
RIGHT CYLINDER HEAD REPLACEMENT (Cont'd)
CRANKSHAFT PULLEY REPLACEMENT
GLOW PLUG TIP REMOVAL (DAMAGED OR BROKEN)
GLOW PLUG TIP REMOVAL (DAMAGED OR BROKEN) (Cont'd)
CHAPTER 16. FUEL SYSTEM (DS) MAINTENANCE
CHAPTER 17. COOLING SYSTEM (DS) MAINTENANCE
DIFFERENTIAL COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
DIFFERENTIAL COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL COOLER LINES MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL/TRANSFER CASE COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
DIFFERENTIAL/TRANSFER CASE COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL/TRANSFER CASE COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL/TRANSFER CASE COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL/TRANSFER CASE COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
DIFFERENTIAL/TRANSFER CASE COOLER LINES REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 18. ELECTRICAL SYSTEM (DS) MAINTENANCE
CHAPTER 19. TRANSMISSION (DS) MAINTENANCE
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (SERIAL NUMBERS 300000 AND ABOVE)
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION (SERIAL NUMBERS 300000 AND ABOVE)
TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 20. TRANSFER CASE (DS) MAINTENANCE
TRANSFER CASE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
TRANSFER CASE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSFER CASE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSFER CASE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSFER CASE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSFER CASE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
TRANSFER CASE GUIDE CABLE MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
TRANSFER CASE GUIDE CABLE MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 21. PROPELLER SHAFTS, AXLES, AND SUSPENSION (DS) MAINTENANCE
REAR DIFFERENTIAL OUTPUT SHAFT SEAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
REAR DIFFERENTIAL OUTPUT SHAFT SEAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT DIFFERENTIAL OUTPUT SHAFT SEAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
FRONT DIFFERENTIAL OUTPUT SHAFT SEAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
PINION SEAL REPLACEMENT
PINION SEAL REPLACEMENT (Cont'd)
FRONT DIFFERENTIAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
FRONT DIFFERENTIAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT DIFFERENTIAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT DIFFERENTIAL REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR DIFFERENTIAL AND SUPPORT BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
REAR DIFFERENTIAL AND SUPPORT BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR DIFFERENTIAL AND SUPPORT BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR DIFFERENTIAL AND SUPPORT BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR DIFFERENTIAL AND SUPPORT BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR DIFFERENTIAL AND SUPPORT BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT DIFFERENTIAL COVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
FRONT DIFFERENTIAL COVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR DIFFERENTIAL COVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
REAR DIFFERENTIAL COVER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
CHAPTER 22. SERVICE BRAKE SYSTEM (DS) MAINTENANCE
CHAPTER 23. STEERING SYSTEM (DS) MAINTENANCE
CHAPTER 24. FRAME (DS) MAINTENANCE
SPLASH SHIELD SUPPORT BRACKET REPLACEMENT
LEFT AIRLIFT BRACKET AND FRONT UPPER CONTROL ARM BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
LEFT AIRLIFT BRACKET AND FRONT UPPER CONTROL ARM BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RIGHT AIRLIFT BRACKET AND FRONT UPPER CONTROL ARM BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
RIGHT AIRLIFT BRACKET AND FRONT UPPER CONTROL ARM BRACKETS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
RIGHT ENGINE MOUNT BRACKET REPLACEMENT
RIGHT ENGINE MOUNT BRACKET REPLACEMENT (Cont'd)
LEFT ENGINE MOUNT BRACKET REPLACEMENT
LEFT ENGINE MOUNT BRACKET REPLACEMENT (Cont'd)
REAR UPPER CONTROL ARM BRACKET REPLACEMENT
REAR UPPER CONTROL ARM BRACKET REPLACEMENT (Cont'd)
REAR-FRONT TIEDOWN BRACKET REPLACEMENT
REAR-FRONT TIEDOWN BRACKET REPLACEMENT (Cont'd)
FRONT DIFFERENTIAL SUPPORT BRACKET/BRAKE ADAPTER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
FRONT DIFFERENTIAL SUPPORT BRACKET/BRAKE ADAPTER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR MOUNTING PLATE/BRAKE ADAPTER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
REAR MOUNTING PLATE/BRAKE ADAPTER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT SUSPENSION FRONT CROSSMEMBER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE)
FRONT SUSPENSION FRONT CROSSMEMBER MAINTENANCE (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT SUSPENSION REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
FRONT SUSPENSION REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT SUSPENSION REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
FRONT SUSPENSION REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR SUSPENSION FRONT CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
REAR SUSPENSION FRONT CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR SUSPENSION FRONT CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR SUSPENSION FRONT CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR SUSPENSION REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
REAR SUSPENSION REAR CROSSMEMBER REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
REAR BUMPER MOUNTING BRACKET AND TIEDOWN BRACKET REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
CHAPTER 25. SPECIAL PURPOSE BODIES (DS) MAINTENANCE
CHAPTER 26. SPECIAL PURPOSE KITS (DS) MAINTENANCE
CHAPTER 27. ELECTRICAL SYSTEM (GS) REPAIR
CHAPTER 28. TRANSMISSION (GS) REPAIR
CHAPTER 29. TRANSFER CASE (GS) REPAIR
CHAPTER 30. DIFFERENTIAL (GS) REPAIR
CHAPTER 31. STEERING SYSTEM (GS) REPAIR
CHAPTER 32. FRAME (GS) REPAIR
FRAME INSPECTION AND REPAIR
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
FRAME INSPECTION AND REPAIR (Cont'd)
CHAPTER 33. BODY (GS) REPAIR
CHAPTER 34. SUSPENSION (GS) REPAIR
APPENDIX A. MANDATORY REPLACEMENT PARTS
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
Section II. MANDATORY REPLACEMENT PARTS (Cont'd)
APPENDIX B. MAINTENANCE ALLOCATION CHART
EXPLANATION OF COLUMNS IN THE MAC, SECTION II
EXPLANATION OF COLUMNS IN THE MAC, SECTION II - Continued
Section II. MAINTENANCE ALLOCATION CHART B (SERIAL NUMBERS 300000 AND ABOVE)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
Section II. MAINTENANCE ALLOCATION CHART (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
APPENDIX C. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd)
APPENDIX D. ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure D-73. Powertrain Lift Sling, 5992404.
Figure D-107. Pulley Alignment Tool Fabrication.
Figure D-107. Pulley Alignment Tool Fabrication (Cont'd).
Figure D-111. Cylinder Head Lifting Device.
APPENDIX E. REPAIR PARTS SPECIAL TOOLS LIST (RPSTL)
Figure 1. Engine, Power Steering, and Transmission Oil Cooler, Engine Oil Cooler Lines, and Related Parts (Serial Number 300000 and Above).
Figure 1. Engine, Power Steering, and Transmission Oil Cooler, Engine Oil Cooler Lines, and Related Parts (Serial Number 300000 and Above). - Continued
Figure 1. Engine, Power Steering, and Transmission Oil Cooler, Engine Oil Cooler Lines, and Related Parts (Serial Number 300000 and Above). - Continued
Figure 2. Muffler, Exhaust Pipes, and Related Parts (Serial Number 300000 and Above).
Figure 2. Muffler, Exhaust Pipes, and Related Parts (Serial Number 300000 and Above). - Continued
Figure 2. Muffler, Exhaust Pipes, and Related Parts (Serial Number 300000 and Above). - Continued
Figure 3. Radiator, Shroud, and Related Parts (Serial Number 300000 and Above).
Figure 3. Radiator, Shroud, and Related Parts (Serial Number 300000 and Above). - Continued
Figure 4. Radiator Hoses and Related Parts (Serial Number 300000 and Above).
Figure 4. Radiator Hoses and Related Parts (Serial Number 300000 and Above). - Continued
Figure 5. Thermostat, Water Crossover, and Attaching Hardware (Serial Number 300000 and Above).
Figure 5. Thermostat, Water Crossover, and Attaching Hardware (Serial Number 300000 and Above). - Continued
Figure 6. Geared Fan Drive (Serial Number 300000 and Above) (Sheet 1 of 2).
Figure 6. Geared Fan Drive (Serial Number 300000 and Above) (Sheet 2 of 2).
Figure 6. Geared Fan Drive (Serial Number 300000 and Above) - Continued
Figure 6. Geared Fan Drive (Serial Number 300000 and Above) - Continued
Figure 7. Horn Assembly and Mounting Hardware
Figure 7. Horn Assembly and Mounting Hardware - Continued
Figure 8. Body Harness (Serial Number 300000 and Above) (Sheet 1 of 2)
igure 8. Body Harness (Serial Number 300000 and Above) (Sheet 2 of 2)
igure 8. Body Harness (Serial Number 300000 and Above) - Continued
Figure 9. Transmission Oil Cooler Lines (Serial Number 300000 and Above) (Sheet 1 of 2).
Figure 9. Transmission Oil Cooler Lines (Serial Number 300000 and Above) (Sheet 2 of 2).
Figure 9. Transmission Oil Cooler Lines (Serial Number 300000 and Above) - Continued
Figure 9. Transmission Oil Cooler Lines (Serial Number 300000 and Above) - Continued
Figure 10. Transmission Vent Lines and Attaching Hardware (Serial Number 300000 and Above).
Figure 10. Transmission Vent Lines and Attaching Hardware (Serial Number 300000 and Above). - Continued
Figure 11. Transfer Assembly (Serial Number 300000 and Above).
Figure 11. Transfer Assembly (Serial Number 300000 and Above). - Continued
Figure 12. Differential and Transfer Case Cooler Lines (Serial Number 300000 and Above).
Figure 12. Differential and Transfer Case Cooler Lines (Serial Number 300000 and Above). - Continued
Figure 13. Front Knuckle and Geared Hub Assembly (Serial Number 300000 and Above).
Figure 13. Front Knuckle and Geared Hub Assembly (Serial Number 300000 and Above). - Continued
Figure 14. Front Control Arms, Ball Joints, and Mounting Hardware (Serial Number 300000 and Above).
Figure 14. Front Control Arms, Ball Joints, and Mounting Hardware (Serial Number 300000 and Above). - Continued
Figure 14. Front Control Arms, Ball Joints, and Mounting Hardware (Serial Number 300000 and Above). - Continued
Figure 15. Rear Differential Cooler Hoses and Related Parts (Serial Number 300000 and Above)
Figure 15. Rear Differential Cooler Hoses and Related Parts (Serial Number 300000 and Above) - Continued
Figure 16. Rear Differential Assembly and Related Parts (Serial Number 300000 and Above).
Figure 16. Rear Differential Assembly and Related Parts (Serial Number 300000 and Above). - Continued
Figure 17. Front-Rear Differential Cooler Hoses and Related Parts (Serial Number 300000 and Above).
Figure 17. Front-Rear Differential Cooler Hoses and Related Parts (Serial Number 300000 and Above) - Continued
Figure 18. Rear Knuckle and Geared Hub Assembly (Serial Number 300000 and Above)
Figure 18. Rear Knuckle and Geared Hub Assembly (Serial Number 300000 and Above) - Continued
Figure 2. Muffler, Exhaust Pipes, and Related Parts (Serial Number 300000 and Above).Figure 3. Radiator, Shroud, and Related Parts (Serial Number 300000 and Above).Figure 19. Rear Control Arms, Ball Joints, and Mounting Hardware (Serial Number 300000 and Above).
Figure 2. Muffler, Exhaust Pipes, and Related Parts (Serial Number 300000 and Above).Figure 3. Radiator, Shroud, and Related Parts (Serial Number 300000 and Above).Figure 19. Rear Control Arms, Ball Joints, and Mounting Hardware (Serial Number 300000 and Above) - Continued
Figure 2. Muffler, Exhaust Pipes, and Related Parts (Serial Number 300000 and Above).Figure 3. Radiator, Shroud, and Related Parts (Serial Number 300000 and Above).Figure 19. Rear Control Arms, Ball Joints, and Mounting Hardware (Serial Number 300000 and Above) - Continued
Figure 20. Parking Brake Cables, Rod, and Hand Lever (Serial Number 300000 and Above).
Figure 20. Parking Brake Cables, Rod, and Hand Lever (Serial Number 300000 and Above). - Continued
Figure 20. Parking Brake Cables, Rod, and Hand Lever (Serial Number 300000 and Above). - Continued
Figure 21. Parking Brake Assembly (Serial Number 300000 and Above).
Figure 21. Parking Brake Assembly (Serial Number 300000 and Above) - Continued
Figure 22. Front Service Brake Caliper Assembly and Rotor (Serial Number 300000 and Above).
Figure 22. Front Service Brake Caliper Assembly and Rotor (Serial Number 300000 and Above) - Continued
Figure 23. Rear Service Brake Caliper Assembly (Serial Number 300000 and Above).
Figure 23. Rear Service Brake Caliper Assembly (Serial Number 300000 and Above) - Continued
Figure 24. Front Brake Lines and Fittings (Serial Number 300000 and Above).
Figure 24. Front Brake Lines and Fittings (Serial Number 300000 and Above) - Continued
Figure 24. Front Brake Lines and Fittings (Serial Number 300000 and Above) - Continued
Figure 25. Rear Brake Lines and Fittings (Serial Number 300000 and Above).
Figure 25. Rear Brake Lines and Fittings (Serial Number 300000 and Above) - Continued
Figure 26. Hydroboost Master Cylinder (Serial Number 300000 and Above).
Figure 26. Hydroboost Master Cylinder (Serial Number 300000 and Above) - Continued
Figure 27. Hydroboost (Serial Number 300000 and Above)
Figure 27. Hydroboost (Serial Number 300000 and Above) - Continued
Figure 28. Wheel and Runflat Assembly (24 Bolt Wheel) (Serial Number 246890 and Above)
Figure 28. Wheel and Runflat Assembly (24 Bolt Wheel) (Serial Number 246890 and Above) - Continued
Figure 28. Wheel and Runflat Assembly (24 Bolt Wheel) (Serial Number 246890 and Above) - Continued
Figure 29. Tires (Serial Number 246890 and Above).
Figure 29. Tires (Serial Number 246890 and Above) - Continued
Figure 30. Steering Column, Wheel, and Intermediate Shaft (Serial Number 246890 and Above).
Figure 30. Steering Column, Wheel, and Intermediate Shaft (Serial Number 246890 and Above) - Continued
Figure 30. Steering Column, Wheel, and Intermediate Shaft (Serial Number 246890 and Above) - Continued
Figure 31. Steering Linkage (Serial Number 246890 and Above).
Figure 31. Steering Linkage (Serial Number 246890 and Above) - Continued
Figure 32. Power Steering Gear and Mounting Hardware (Serial Number 246890 and Above)
Figure 32. Power Steering Gear and Mounting Hardware (Serial Number 246890 and Above) - Continued
Figure 33. Power Steering Hoses (Serial Number 300000 and Above)
Figure 33. Power Steering Hoses (Serial Number 300000 and Above) - Continued
Figure 33. Power Steering Hoses (Serial Number 300000 and Above) - Continued
Figure 25. Rear Brake Lines and Fittings (Serial Number 300000 and Above).Figure 34. Frame Assembly, Body Mount Brackets, and Transmission Crossmembers (Serial Number 300000 and Above)
Figure 25. Rear Brake Lines and Fittings (Serial Number 300000 and Above).Figure 34. Frame Assembly, Body Mount Brackets, and Transmission Crossmembers (Serial Number 300000 and Above) - Continued
Figure 25. Rear Brake Lines and Fittings (Serial Number 300000 and Above).Figure 34. Frame Assembly, Body Mount Brackets, and Transmission Crossmembers (Serial Number 300000 and Above) - Continued
Figure 35. Air Lift Brackets, Front Upper Control Arm Brackets, Front Spring Seats, Crossbrace, and Mounting Brackets (Serial Number 300000 and Above)
Figure 35. Air Lift Brackets, Front Upper Control Arm Brackets, Front Spring Seats, Crossbrace, and Mounting Brackets (Serial Number 300000 and Above) - Continued
Figure 35. Air Lift Brackets, Front Upper Control Arm Brackets, Front Spring Seats, Crossbrace, and Mounting Brackets (Serial Number 300000 and Above) - Continued
Figure 36. Front Suspension Crossmembers, Related Parts, and Mounting Hardware (Serial Number 300000 and Above).
Figure 36. Front Suspension Crossmembers, Related Parts, and Mounting Hardware (Serial Number 300000 and Above) - Continued
Figure 36. Front Suspension Crossmembers, Related Parts, and Mounting Hardware (Serial Number 300000 and Above) - Continued
Figure 37. Rear Suspension Crossmembers, Related Parts, and Mounting Hardware (Serial Number 300000 and Above).
Figure 37. Rear Suspension Crossmembers, Related Parts, and Mounting Hardware (Serial Number 300000 and Above). - Continued
Figure 38. Rear Bumper and Lifting Shackle (Serial Number 300000 and Above).
Figure 38. Rear Bumper and Lifting Shackle (Serial Number 300000 and Above). - Continued
Figure 39. Drop Down Spare Tire Carrier Accessory Kit (Serial Number 300000 and Above).
Figure 39. Drop Down Spare Tire Carrier Accessory Kit (Serial Number 300000 and Above). - Continued
Figure 39. Drop Down Spare Tire Carrier Accessory Kit (Serial Number 300000 and Above). - Continued
Figure 39. Drop Down Spare Tire Carrier Accessory Kit (Serial Number 300000 and Above). - Continued
Figure 40. Stabilizer Bar Mounting Hardware (Serial Number 300000 and Above).
Figure 40. Stabilizer Bar Mounting Hardware (Serial Number 300000 and Above) - Continued
Figure 41. Left-Hand Splash Shield, Radiator Side Armor, and Hood Prop Rod (Serial Number 300000 and Above)
Figure 41. Left-Hand Splash Shield, Radiator Side Armor, and Hood Prop Rod (Serial Number 300000 and Above) - Continued
Figure 41. Left-Hand Splash Shield, Radiator Side Armor, and Hood Prop Rod (Serial Number 300000 and Above) - Continued
Figure 42. Parking Brake Access Cover and Related Hardware (Serial Number 300000 and Above)
Figure 42. Parking Brake Access Cover and Related Hardware (Serial Number 300000 and Above) - Continued
Figure 43. Right-Hand Splash Shield (Serial Number 300000 and Above)
Figure 43. Right-Hand Splash Shield (Serial Number 300000 and Above) - Continued
Figure 44. Body Mounting Components (Serial Number 300000 and Above).
Figure 44. Body Mounting Components (Serial Number 300000 and Above) - Continued
Figure 45. Mudflaps (Serial Number 300000 and Above).
Figure 45. Mudflaps (Serial Number 300000 and Above). - Continued
Figure 45. Mudflaps (Serial Number 300000 and Above). - Continued
Figure 46. Speedometer, Speedometer Drive, and Related Parts (Serial Number 300000 and Above).
Figure 46. Speedometer, Speedometer Drive, and Related Parts (Serial Number 300000 and Above) - Continued
Figure 46. Speedometer, Speedometer Drive, and Related Parts (Serial Number 300000 and Above) - Continued
Figure 46. Speedometer, Speedometer Drive, and Related Parts (Serial Number 300000 and Above) - Continued
Figure 46. Speedometer, Speedometer Drive, and Related Parts (Serial Number 300000 and Above) - Continued
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
PART NUMBER INDEX
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
APPENDIX F. WIRING DIAGRAMS AND SCHEMATIC