TB 9-2320-335-13&P
7-4.1. SERVICE BRAKE CALIPER MAINTENANCE
(SERIAL NUMBERS 300000 AND ABOVE)
This task covers:
a. Removal
c. Installation
b. Cleaning and Inspection
INITIAL SETUP:
Tools
Manual References
General mechanic's tool kit:
TB 9-2320-335-13&P, Appendix E
automotive (Appendix B, Item 1)
Equipment Condition
Maintenance and repair equipment:
Brake pads removed (para. 7-3.1).
automotive (Appendix B, Item 2)
Brake protection guards removed (front only)
Clamp (Appendix B, Item 153)
Materials/Parts
Horn removed (front only) (para. 4-26.1).
Sealing compound (Appendix C, Item 62)
Maintenance Level
Unit
CAUTION
Cover or plug all open brake lines and connections immediately
after disconnection to prevent contamination. Remove all covers or
plugs prior to connecting brake lines.
NOTE
Replacement procedures for brake calipers are basically the
same. This procedure covers the right front brake caliper.
Have drainage container ready to catch brake fluid.
Front calipers will need to be removed through front
crossmember.
a. Removal
1.
Remove brake line (5) from fitting (4) on brake caliper (6).
2.
Remove two capscrews (1) and washers (2) from brake caliper (6) on anchor plate (3).
3.
Remove brake caliper (6) from rotor (7).
b. Cleaning and Inspection
1.
Inspect caliper (6) for cracks, pitting, or damage. Replace caliper (6) if necessary.
2.
Inspect rotor (para. 7-12.1).
3.
Inspect inside of brake caliper for rust. Remove all rust.
7-8