TB 9-2320-335-13&P
20-3.1. TRANSFER CASE REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE) (Cont'd)
WARNING
Transfer case must be supported during removal. Failure to do
this may cause injury to personnel or damage to equipment.
11.
Place transmission jack under transfer case for support.
12.
Remove two locknuts (5) and transfer case cooler hose bracket (4) from studs (2) of transfer case (1).
Discard locknuts (5).
13.
Remove four locknuts (7) from studs (6) of transfer case (1). Discard locknuts (7).
14.
Slide transfer case (1) away from transfer case adapter (3). Lower transfer case (1) to clear vehicle
and remove transfer case (1).
15.
Clean old sealant from transfer case adapter (3) and transfer case (1).
b. Installation
WARNING
Transfer case must be supported during installation. Failure to do
this may cause injury to personnel or damage to equipment.
1.
Place transfer case (1) on transmission jack.
NOTE
Immediately install transfer case after application of sealer.
2.
Apply anaerobic gasket sealer to mounting surface of transfer case (1).
3.
Raise transfer case (1) and slide studs (2) and (6) into transfer case adapter (3).
4.
Secure transfer case (1) to transfer case adapter (3) with four locknuts (7).
5.
Install transfer case cooler hose bracket (4) with two locknuts (5).
6.
Tighten locknuts (5) and (7) to 26 lb-ft (35 Nm).
7.
Remove transmission jack from transfer case.
20-4
