Freightliner M915 / M916 -
Installation Manual P/N 0257550622-00
Crew Protection Kit
(Doc No.: II113500-1 D)
6. FASTENERS .......................................................................................................................... 98
6.1 Definitions of Maximal Initial Torque ..................................................................................... 98
6.2 Fastener Maps ...................................................................................................................... 99
7. M915-A2 and M916-A1 Specific Instructions.................................................................... 108
7.1 Preparation Work for Cab Support Installation (M916-A1 only) .......................................... 108
7.2 Hood Spacer Installation (M915-A2 and M916-A1) ............................................................ 112
7.3 Installation of the LH Wheel Housing (M915-A2 and M916-A1) ......................................... 113
7.4 Installation of the RH Wheel Housing (M915-A2 and M916-A1)......................................... 117
7.5 Shift Tower Installation (M916-A1 only) .............................................................................. 118
7.6 Shift Tower Installation (M915-A2 only) .............................................................................. 120
7.7 Rear Wall Mounting Plate (M915-A2 and M916-A1)........................................................... 122
7.8 Relocate Engine Check Connector (M915-A2 and M916-A1) ............................................ 124
Figure 2-1. Cabin Preparations - Cutting the External Mirrors' Electrical Wiring ........................ 12
Figure 2-2. Cabin Preparations - Installing Cutting-Pattern #998 and
Drilling One 8-mm (5/16") Hole .............................................................................. 12
Figure 2-3. Cabin Preparations - Installing Cutting-Pattern #999 and
Drilling One 8-mm (5/16") Hole .............................................................................. 13
Figure 4-1. General View before Kit Installation ......................................................................... 22
Figure 4-2. General View after Kit Installation ............................................................................ 22
Figure 5-1. Supplemental Cab Support Kit Installation Final View after Assembly Completion23
Figure 5-2. Cab Support Reinforcement Kit Installation - Parts .................................................. 23
Figure 5-3. Supplemental Cab Support Reinforcement Kit Installation Rubber Bumper (#179)
Removal / Installation ............................................................................................. 25
Figure 5-4. Installing the RH Wheel Housing Final View after Assembly Completion ............. 26
Figure 5-5. Installing the RH Wheel Housing - Parts .................................................................. 26
Figure 5-6. Installing the RH Wheel Housing Placing the RH Wheel Housing Support Arm ... 28
Figure 5-6a. Installing the RH Wheel Housing RH Wheel Housing Fasteners ........................ 29
Figure 5-7. Installing the LH Wheel Housing Final View after Assembly Completion .............. 30
Figure 5-8. Installing the LH Wheel Housing - Parts ................................................................... 30
Figure 5-9. Installing the LH Wheel Housing Placing the LH Wheel Housing Support Arm .... 32
Figure 5-9a. Installing the LH Wheel Housing LH Wheel Housing Fasteners ......................... 32
Figure 5-10. Floor Kit Installation - Final View ............................................................................ 33
Figure 5-11. Floor Kit Installation Parts.................................................................................... 33
Figure 5-12. LH (Driver's) Floor Kit Installation (1 of 4) .............................................................. 34
Figure 5-13. RH (Passenger's) Floor Kit Installation (2 of 4) ...................................................... 34
Figure 5-14. Floor Kit Installation (3 of 4).................................................................................... 35
Figure 5-15. Floor Kit Installation (4 of 4).................................................................................... 35
Figure 5-16. RH Kit Installation - Final View ............................................................................... 36
Figure 5-17. RH Kit Installation Parts....................................................................................... 36
Figure 5-18. RH Kit Installation (1 of 3)....................................................................................... 38
Figure 5-19. RH Kit Installation (2 of 3)....................................................................................... 38
Figure 5-20. RH Kit Installation (3 of 3)....................................................................................... 38
Figure 5-21. LH Kit Installation - Final View................................................................................ 39
Figure 5-22. LH Kit Installation Parts ....................................................................................... 39
Figure 5-23. LH Kit Installation (1 of 3) ....................................................................................... 40
Figure 5-24. LH Kit Installation (2 of 3) ....................................................................................... 40
Figure 5-25. LH Kit Installation (3 of 3) ....................................................................................... 41
Figure 5-26. Backside Kit Installation - Final View ...................................................................... 42
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