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Figure 25. Install the amber clearance light and amber reflector onto the Front Side Cab Armor Panel.
Figure 27. Front HEMTT Armor Kit locations.

Maintenance Manual For Crew Protection Kit For M977 Series Hemtt Page Navigation
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II106700-5
Rev. B
Page 43
5.1.3 Install the Front Armor Protection Kit, P/N 106705-3
a. Install the LH and RH Seven-Wire Wiring Pigtail (P/N 111438-4) to extend the
headlight and marker light wires (plug in).
b. Insert the Seven-Wire Wiring Pigtail and the attached Grommet into the Headlight
Cover (P/N 113379-1) on the LH and RH sides.
c. Caulk the inside perimeter of the Headlight Covers with sealant (P/N 104302-1 of
Kit P/N 106701-4).
d. Attach the Headlight Covers (LH and RH using three screws (No. 14 - 0.500 LG) for
each cover (See Figure 26). Start the screws from inside the cab. The cover's holes
are threaded for the No. 14 screw.
P/N 113379-1
Figure 26. Install the Headlight Covers.
e. Using a lift sling and material handling equipment (hoist, forklift, etc.), position the
Lower Brush Guard (P/N 111406-) over the grille area of the front of the cab, and
position the two armor panels (P/N 111426-1) on the Lower Brush Guard, and then
attach the items to the cab using eight bolts (3/8 - 16 x 1.500 LG) and
eight washers (3/8 ID); four bolts and washers are installed on each side of the
Lower Brush Guard. Hand-tighten the eight bolts. Remove the material handling
equipment and lift sling from the Lower Brush Guard (See Figure 27).
f. Install the Upper Brush Guard Installation Guides (studs) (P/N 107430-1 of Kit
P/N 106707-1) into the second threaded bolt hole from each outside end of the
upper skid plate mounting frame. Hand-tighten the studs in place.


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