TM 9-2320-363-20-1
Section I. WIRING HARNESS AND CABLE REPAIR
OVERVIEW
This section contains instructions on repair of wiring harnesses and cables (leads). The repair of wiring harnesses and
cables consists of the replacement of defective connectors, shells, and terminal. Remove connectors and terminals using
Repair Kit (P/N J35888-60). Install new connectors and new terminals using Wire Stripper (P/N J35615) and Repair Kit
(P/N J35888-60). Tape cut or worn insulation and exposed wire conductors. Pages 3-3 through 3-8 show exploded views
of typical harness and cable connectors. When soldering is required, procedures in TB SIG 222 must be followed. If
multiple pin connectors are disassembled, tag or label all wires and cables to ensure that correct connections are made at
time of assembly. The following connections are made at time of assembly:
Page
Typical Panel Mounting Receptacle: Disassembly and Assembly...................................................................
3-3
Typical Plug: Disassembly and Assembly.....................................................................................................
3-4
Cable Terminals and Connectors Replacement ............................................................................................
3-5
Terminal-Type Cable Connectors...........................................................................................................
3-5
Male Cable Connector (with Washer) ....................................................................................................
3-5
Female Cable Connector (with Washer) .................................................................................................
3-6
Female Cable Connector (with Sleeve) ..................................................................................................
3-6
Typical Sealed Connector .....................................................................................................................
3-7
Typical Panel Connector........................................................................................................................
3-7
Typical Harness Connector ...................................................................................................................
3-8
3-2
