TM 9-2320-302-34
0117 00-3
AIR CONDITIONER COMPRESSOR REPLACEMENT - CONTINUED
0117 00
REMOVAL - CONTINUED
6.
Remove lock nut (9), screw (10), washer (11), and link end (12) from bracket (13). Discard lock nut.
7.
Remove two jamnuts (7) and link end (12) from adjustment rod (14).
8.
Remove lock nut (15), washer (16), screw (17), and adjustment rod (14) from engine (18). Discard lock nut.
9.
Remove two lock nuts (6), washers (19), and screws (20) to separate bracket (21) from bracket (22). Discard lock nuts.
10.
Remove compressor (4) with brackets (13 and 21) from engine (18).
11.
Remove four screws (23), lock washers (24), and bracket (21) from compressor (4). Discard lock washers.
12.
Remove four screws (25), lock washers (26), and bracket (13) from compressor (4). Discard lock washers.
13.
Remove screw (27) and washer (28) from bracket (22).
14.
Remove two screws (29), washers (30), and bracket (22) from engine (18).
INSTALLATION
1.
Install bracket (22) to engine (18) with two washers (30) and screws (29).
2.
Install washer (28) and screw (27) to bracket (22).
3.
Install bracket (13) to compressor (4) with four new lock washers (26) and screws (25).
4.
Install bracket (21) to compressor (4) with four new lock washers (24) and screws (23).
5.
Position compressor (4) to engine (18).
6.
Install bracket (22) to bracket (21) with two screws (20), washers (19), and new lock nuts (6). Do not fully tighten lock
nuts.
7.
Install adjustment rod (14) to engine (18) with screws (17), washer (16), and new lock nut (15).
8.
Install two jamnuts (7) and link end (12) to adjustment rod (14).
9.
Install link end (12) to bracket (13) with screw (10), washer (11), and new lock nut (9). Do not fully tighten lock nut.
10.
Position compressor drive belt (8) over compressor (4) pulley.
11.
Adjust two jamnuts (7) to tighten compressor belt (8) and tighten jamnuts against link end (12).
12.
Tighten two lock nuts (6) and lock nut (9).
13.
Remove protective plugs from hoses (3) and compressor fittings, install two new preformed packings (5),and lubricate
with refrigerant oil.
NOTE
DO NOT connect refrigerant fittings using only one wrench. Hold one fitting in place using a wrench and
turn other fitting with a second wrench.
14.
Apply loctite to threads of compressor (4) fittings and install two hoses (3).
15.
Connect compressor clutch electrical lead (1) to engine harness (2).
NOTE
Any time air conditioning system refrigerant is evacuated, replace receiver-drier.
16.
Replace receiver-drier (WP 0118 00).
17.
Install and adjust alternator belt (TM 9-2320-302-20).
18.
Charge air conditioning system (WP 0112 00).
