Freightliner M915 / M916 -
Installation Manual P/N 0257550622-00
Crew Protection Kit
(Doc No.: II113500-1 D)
PREFACE..................................................................................................................................... 3
1. GENERAL INFORMATION ...................................................................................................... 9
1.1 Introduction ............................................................................................................................. 9
1.2 Uncrating ................................................................................................................................ 9
1.3 List of Acronyms and Abbreviations........................................................................................ 9
1.4 Special Tools and Equipment ................................................................................................. 9
1.5 Applicable Documents ............................................................................................................ 9
1.6 Safety Precautions, Warnings, and Notes .............................................................................. 9
1.7 Overview and General Installation Guidelines ...................................................................... 10
2. TEARDOWN AND VEHICLE PREPARATION ...................................................................... 11
2.1 Teardown .............................................................................................................................. 11
2.2 Preparation ........................................................................................................................... 11
3. KIT INVENTORY .................................................................................................................... 14
3.1 Kit Inventory Ballistic Items ................................................................................................... 14
3.2 Non-Ballistic Items ................................................................................................................ 16
3.3 Off-the-Shelf Items................................................................................................................ 18
3.4 M915 A2 and M916 A1 Adaptation Items (113502-1)..................................................... 18
3.5 Fasteners .............................................................................................................................. 19
4. KIT INSTALLATION CHECKLIST ......................................................................................... 21
5. INSTALLATION PROCEDURE.............................................................................................. 23
5.1 Cab Support Reinforcement Kit Installation .......................................................................... 23
5.2 RH Wheel Housing Kit Installation ........................................................................................ 26
5.3 LH Wheel Housing Kit Installation......................................................................................... 30
5.4 Floor Kit Installation .............................................................................................................. 33
5.5 RH Kit Installation ................................................................................................................. 36
5.6 LH Kit Installation .................................................................................................................. 39
5.7 Backside Kit Installation ........................................................................................................ 42
5.8 Roof Kit Installation ............................................................................................................... 45
5.9 Windscreen Bars & Brackets Installation .............................................................................. 51
5.10 Firewall Kit Installation ........................................................................................................ 54
5.11 Emergency Exit Kit Installation ........................................................................................... 57
5.12 Front Cowl Kit Installation ................................................................................................... 61
5.13 RH Cowl (A-Pillar) Kit Installation ....................................................................................... 63
5.14 LH Cowl (A-Pillar) Kit Installation ........................................................................................ 67
5.15 Front Cover Kit Installation.................................................................................................. 71
5.16 Windscreen Kit Installation.................................................................................................. 74
5.17 Seats Installation ................................................................................................................ 78
5.18 RH Armored Door Installation ............................................................................................. 80
5.19 RH Door Accessories Assembly ......................................................................................... 84
5.20 LH Armored Door Installation.............................................................................................. 87
5.21 LH Door Accessories Assembly.......................................................................................... 90
5.22 Insulation Installation .......................................................................................................... 93
5.23 Kit Installation Completion .................................................................................................. 96
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