TM 9-2320-302-34
0071 00-38
TRANSMISSION OVERHAUL - CONTINUED
0071 00
MODULE OVERHAUL - CONTINUED
Rear Cover and P3 Planetary Module Disassembly - Continued
8.
Inspect and measure bushing (16) inside end of output shaft (17) for damage or wear. The maximum ID of bushing is
1.423 in (36.14 mm).
WARNING
Rear cover spring and retainer assembly contains highly compressed springs. Be extremely careful during
disassembly. Personal injury can occur if spring force is not controlled.
9.
Remove C5 clutch piston (18) from rear cover (3) by compressing spring and retainer assembly (19), using tool
(J37030-3) tool base, washer, bearing, handle, and piston compressor (J37030-2). Remove retaining ring (20) and
slowly release spring force.
10.
Remove outer seal ring (21) and inner seal ring (22) from C5 clutch piston (18).
11.
Inspect bearing cup (23). If worn or damaged, remove using tool (J3940).
Rear Cover and P3 Planetary Module Assembly
1.
If removed, install new bearing cup (23), using bearing tool (J37033) and drive sleeve tool (J37034).
2.
Install inner seal ring (22) and outer seal ring (21) onto C5 clutch piston (18).
3.
Align tang notch on rear of C5 clutch piston (18) with tang in rear cover (3), while installing C5 clutch piston into rear
cover.
4.
Install spring and retainer assembly (19) while aligning tab in spring and retainer assembly with notch in rear cover (3).
WARNING
Rear cover spring and retainer assembly contains highly compressed springs. Be extremely careful during
assembly. Personal injury can occur if the spring force is not controlled.
5.
Compress spring and retainer assembly (19) using (J37030-3) tool base, washer, bearing, handle, and piston spring com-
pressor (J37030-2). Install retaining ring (20) and slowly release spring force.
6.
If removed, install cone and roller bearing (8). Use driver sleeve tool (J37034) and press bearing against shoulder on P3
planetary carrier (4).
7.
If removed, press bushing (16) inside end of output shaft (17) using installer tool (J37036) and a press.
8.
Install output shaft (17), thrust washer (7), and retaining ring (6).
9.
Install two bearing assemblies (15) into center of pinion gear (12). Install thrust washers (13 and 14) inside P3 planetary
carrier (4), align thrust washer tangs with slots in planetary carrier, and retain them with petrolatum. Slide pinion gear
and bearing assemblies into side of P3 planetary carrier between thrust washers. Repeat procedure for remaining three
pinion gears.
10.
Install four pinion spindles (11) so that lower step is positioned for proper installation of indexing ring (10).
