TM 9-2320-302-20
0045 00-1
RADIATOR REPLACEMENT
0045 00
THIS WORK PACKAGE COVERS
Removal, Installation
INITIAL SETUP
Tools and Special Tools
Tool kit, general mechanic’s (Item 36, WP 0236 00)
Materials/Parts
Nut, lock (P/N 32WLF51618) (3)
Nut, lock (P/N MS51922-11) (4)
Nut, lock (P/N MS51922-17) (4)
Nut, lock (P/N MS51922-49) (2)
Straps, tiedown (Item 30, WP 0235 00)
Personnel Required
Two
References
TM 9-2320-302-10
Equipment Condition
Engine hood removed (WP 0185 00)
Coolant hoses, pipes, and clamps removed (WP
0042 00)
Water level probe removed (WP 0081 00)
Charge air cooler and air recirculation shield removed
(WP 0038 00)
Radiator support rod removed (WP 0044 00)
REMOVAL
NOTE
Air conditioner condenser must be removed and set aside prior to removal of radiator. This must be done
without disconnecting, removing or opening air conditioning lines which would allow refrigerant to escape.
1.
Remove four lock nuts (1), washers (2), and screws (3) from condenser (4).
2.
With assistance, remove condenser (4) and cooling lines. Place condenser with coolant lines attached in engine compart-
ment away from radiator.
3.
Remove four screws (5), washers (6), and fan shroud (7) from radiator (8).
WARNING
Use extreme caution when handling heavy parts. Provide adequate support and use assistance during proce-
dure. Ensure that any lifting device used is in good condition and of suitable load capacity. Keep clear of
heavy parts supported only by lifting device. Failure to follow this warning may result in death or injury to
personnel.
4.
Using suitable lifting device, support radiator (8).
5.
Remove two lock nuts (9), washers (10), and isolators (11) from screws (12). Discard lock nuts.
6.
Remove lock nut (13) and ground cable (14) from radiator (8). Discard lock nut.
