TM 9-2320-302-20
0040 00-3
EXHAUST SYSTEM FLEX PIPE, CLAMPS, AND HEAT SHIELD REPLACEMENT - CONTINUED
0040 00
INSTALLATION
NOTE
Perform step 1 only if hanger brackets were removed.
1.
Install two new hanger brackets (18) on frame rail (22) with two screws (19), four washers (20), and two new lock nuts
(21).
NOTE
Ensure loop clamps and seal clamps are only hand tight when installed. Tighten all clamps after exhaust sys-
tem is completely installed.
2.
Install exhaust pipe (6) on two hanger brackets (18) with two saddle clamps (17) and four nuts (16).
3.
Install two exhaust connectors (10 and 15) and new seal clamps (13 and 14) on muffler.
WARNING
Ensure heat shield is positioned on exhaust hose between exhaust and fuel tank inlet. Failure to position heat
shield correctly could result in serious injury to personnel and damage to equipment.
4.
Install heat shield (12) on exhaust hose (9) with hose clamp (11).
5.
Position exhaust hose (9) and new seal clamps (7 and 8) on exhaust pipe (6) and exhaust connector (10).
6.
Install new seal clamp (5) and exhaust hose (4) on exhaust pipe (6). Slide seal clamp to end of exhaust hose and tighten.
7.
Position new seal clamp (3), grooved coupling clamp (1), and exhaust pipe (2) on turbo charger exhaust outlet and
exhaust hose (4). Slide seal clamp and grooved coupling clamp to ends of exhaust pipe and tighten.
NOTE
Tighten all seal clamps, saddle clamps, and grooved coupling clamp securely. New seal clamps may leak
until exhaust system is thoroughly heated and sealed.
8.
Operate vehicle (TM 9-2320-302-10) and allow exhaust system to heat up and seal.
END OF WORK PACKAGE
