Air Conditioner
for M915A2 Truck
with Plasan Balistic Armor
INSTALLATION INSTRUCTIONS
RD-2-4617-0
Install refrigerant compressor per instructions provided with compressor mount kit.
TOOLS REQUIRED
SYSTEM INSTALLATION
Center punch
Hammer
Wire cutters
Scissors
Wire strippers
7/16" open end wrench
Hose clamp pliers or regular slip joint pliers
1/2" open end wrench
Ratchet
9/16" open end wrench
5 or 6 inch extension
5/8" open end wrench
Torque wrench 0-50 lbs/ft
3/4" open end wrench
socket
7/8" open end wrench
9/16 socket
1 1/16" (1.063) open end wrench
1 1/16 (1.063) inch crows foot
Hose cutter (included in A/C kit)
(.750) inch crows foot
Hose crimper (included in A/C kit)
1 1/8 (1.125) deep socket
Electrical multimeter
15/16 deep socket
Locktite thread locking compound
deep socket
7/16 deep socket
T25 torx driver
FOR COMPRESSOR MOUNT KIT
T27 torx driver
Metric hex key wrench set
T30 torx driver
Metric socket set
No 1 phillips' screwdriver
inch breaker bar (for tensioning compressor belt)
No 2 phillips' screwdriver
Belt tensioning gauge
5/16" or 8mm nut driver
Wire brush and scraper
7/16 (.437) inch drill bit
1 (1.250) inch hole saw
REFRIGERANT CHARGING EQUIPMENT
Unibit step drill up to 7/8 inch or 5/8 and 7/8 inch hole saws
Charging gauge set and scale or charging station
Power drill to fit above drill bits
Vacuum pump
Rat tailed file or deburring tool
R-134a refrigerant
Tape measurer
HINT; To reduce installation labor time for the Air Conditioning system, the following steps may be performed prior to
installation of armor kit.
Compressor mounting, entire section, refer to documentation accompanying compressor.
Condenser mounting, entire section, starting on page 2.
Receiver/drier mounting, entire section, starting on page 3.
Hose routing, steps 1 through 16, starting on page 6.
Electrical connections, steps 1 through 15, starting on page 11.
Always use appropriate safety equipment when operating
power tools or working with pressurized systems.
Before starting installation review parts list included in kit to
verify that all required parts needed for installation were received.
RD-2-4663-0 (REV --)
PAGE 1
M915A2
