II106700-7
Rev. -
4.1 EQUIPMENT AND MATERIALS
The equipment and materials required to install the Crew Protection Armor Kit onto the HEMTT
Table 2. Equipment and Materials required to install the Crew Protection Kit
Description
Part Number
Automotive General Mechanics Tool Kit
SC5180-90-N26
2.5-Ton Floor Jack
Commercially Available
8-in. C-Clamps
Commercially Available
Fork Lift / Overhead Hoist
Commercially Available
1/2-in. Drill
Commercially Available
1/2-in. Right-Angle Drill
Commercially Available
3/16-, 1/4-, 7/16-, 9/16-, 17/32-in. Drill Bits
Commercially Available
3/8-in. Drill Bit
Commercially Available
1/2-in., 5/8-in. Drill Bits
Commercially Available
Loctite 242 (Blue)
Commercially Available
Wire Ties
Commercially Available
Caulking Gun
Commercially Available
Lift Straps
Commercially Available
3/8-in.-Drive 0-90 ft-lb Torque Wrench
Commercially Available
1/2-in.-Drive 0-150 ft-lb Torque Wrench
Commercially Available
3/4-in.-Drive 0-280 ft-lb Torque Wrench
Commercially Available
5/16-in. 18 Rivnut Installation Tool
AKPT518TAK or equivalent - Commercially Available
3/8-in. 16 Rivnut Installation Tool
AKPT616TAK or equivalent - Commercially Available
1/4-in. 3/4-in. Uni-Bit
Commercially Available
#50 Torx Socket
Commercially Available
4.2 GENERAL INSTALLATION INSTRUCTIONS
NOTE
These Installation Instructions will provide the illustration directly after that installation
callout, and the text will be on either the same page or the facing page, where practical.
All necessary information, torque values, tool numbers, and materials used will be
provided so that the unit can be assembled without reference to another part of the
installation instructions. Prior to installation, check the envelope on the back cover
for any supplemental instructions. Any variant configurations may require alternate
fastener lengths. These fasteners are found in the Extra Fastener Kit, P/N 111444.
a. Before beginning the assembly of a part, remove all corrosion-preventative
compound (if any) and any accumulated foreign matter.
b. All nuts, bolts, and screws used in the installation of the Kit must be coated with
Loctite 242 thread lock adhesive and tightened to standard torque values, unless
otherwise stated. The locknuts supplied with the Kits do not require Loctite 242.
A list of standard thread / pitch sizes and the corresponding torque values are
provided in Appendix A.
c. The following alphabetical characters are not used in this manual to eliminate their
potential confusion with other numbers or letters: i, j, l, o, and q.