REMOVAL - CONTINUED
Tape all openings of turbocharger (3).
Inspect turbocharger mounting studs on exhaust manifold for damage or looseness. Tighten stud(s), if loose.
Remove and replace damaged stud as follows:
Remove threaded turbocharger stud by unscrewing, using two nuts, one as a jamnut.
Thread new stud into exhaust manifold until unthreaded portion of stud is bottomed against mounting flange.
Tighten stud(s) to 18-24 lb-ft (24-33 Nm).
Inspect mounting flange of exhaust manifold to ensure all gasket material is removed.
Remove tape from all openings of turbocharger (3).
Position new gasket (13) on mounting studs (14).
Turbocharger weighs 50 lb (23 kg.). Use two persons or suitable lifting device during installation to prevent
personal injury or damage to turbocharger.
Ensure turbocharger mounting flange is free of all gasket material.
Place turbocharger (3) on mounting studs (14) with exhaust outlet side facing toward rear.
Install four washers (11) and nuts (10) on mounting studs (14). Tighten nuts to 43-54 lb-ft. (58-73 Nm).