Freightliner M915 / M916 -
Installation Manual P/N 0257550622-00
Crew Protection Kit
(Doc No.: II113500-1 D)
Fasteners:
Find No.
(Table 3.5)
Description
Size
Quantity
2
Bolt
5/16" x 3/4" NC
6
27
Flat washer
5/16" x 30 x 3
8
17
Bolt
1/4" x 1-1/4" NC
7
33
Flat washer
1/4" x 20 x 2
7
13
Bolt
3/8" x 3-1/2" NC
1
30
Flat washer
3/8" x 30 x 3
2
38
Nut
3/8" NC
1
12
Bolt Counter Sunk
5/16" x 1"
2
26
Washer, flat
5/16
2
37
Nut
5/16
2
19
Bolt
7/16" x 1" NF
2
31
Washer
7/16" x 23 x 3
2
4
Bolt
5/16" x 1 1/4" NC
2
Special Tools/ Materials
Description:
Vendor/Part-Number:
None
IMPORTANT
Before installation of armor panel, item #256, install two of the threaded spacers #955 in
the inboard side of #256
CAUTION
The composite panels are direction-sensitive and must be installed with the "strike face"
facing outboard on the vehicle. Ensure that the correct part number is used in the intended
location and that orientation places the strike face toward the outboard side of the vehicle.
5.13.2 Installation Instructions
1. Place Bracket #820 in position against the A-pillar. Rest the step against the OEM
corrugated door step that is mounted on the bottom of the cab door frame. Mark the
corrugated door step at the point corresponding to the back edge of #820 as shown in
Figure 5-65a. Remove bracket #820. Cut the OEM corrugated door step at the line just
marked. Remove and discard the forward portion of the corrugated door step.
2. Place brackets #995 on the back face of the external A-pillar panel and retain with one bolt
each as shown in Figure 5-65b. The brackets should be positioned with the protruding
flanges into the A-pillar panel.
3. Secure the A-pillar overlap #820 to the A-pillar panel #256 using bolts and washers (2, 27).
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