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Figure 1-1. HP SERIES TRAILER.
FIGURE 2-1. WEIGHT LIMITATION IDENTIFICATION PLATES
TABLE 22. AIR SYSTEM SPECIFICATIONS.
TABLE 2-4. AIR BRAKES SPECIFICATIONS.
TABLE 2-7. HYDRAULIC SYSTEM SPECIFICATIONS.
TABLE 2-8. TORQUE SPECIFICATIONS FOR STANDARD HARDWARE
HOOK-UP PROCEDURE - UNITS WITH AIR BRAKES.
Figure 3-1. Slinging and Tie Down Chart
FIGURE 4-1. HP SERIES MAINTENANCE CHECKPOINTS.
TABLE 4-1. HYSTER-CARE MAINTENANCE SCHEDULE.
TABLE 4-1. HYSTER-CARE MAINTENANCE SCHEDULE. - Continued
FIGURE 4-3. BRAKE BLOCK WEAR.
FIGURE 4-9. PROPER TIRE INFLATION.
FIGURE 4-13. USE OF TIRE STRAIGHT EDGE
FIGURE 4-15. REMOVAL OF TIRES AND DISC WHEELS.
FIGURE 4-18. STEMCO HUB CAP.
FIGURE 4-22. HP PLATFORM PIN AND GREASE ZERK.
SECTION II- ASSIGNMENT OF MAINTENANCE FUNCTIONS
SECTION II- ASSIGNMENT OF MAINTENANCE FUNCTIONS - Continued
SECTION II- ASSIGNMENT OF MAINTENANCE FUNCTIONS - Continued
TABLES 5-1. TROUBLE ANALYSIS FOR THE TRAILER LIGHTING SYSTEM.
TABLE 5-6. TROUBLE ANALYSIS FOR SUSPENSION.
TABLE 5-7. TROUBLE ANALYSIS FOR TIRES.
TABLE 5-8 TROUBLE ANALYSIS FOR DISC WHEELS.
TABLE 5-10. TROUBLE ANALYSIS FOR AIR BRAKES (CONT.).
TABLE 5-10. TROUBLE ANALYSIS FOR AIR BRAKES (CONT.).
TABLE 5-10. TROUBLE ANALYSIS FOR AIR BRAKES (CONT.).
FIGURE 6-1. ELECTRICAL SCHEMATIC - 12 and 24 VOLT.
RELAY EMERGENCY VALVE RE-6
Figure 7-2. RE-6 RELAY EMERGENCY VALVE
BRAKE CHAMBER DISASSEMBLY:
FIGURE 7-4. BRAKE CHAMBER.
FIGURE 8-1. FOUNDATION BRAKE.
CAMSHAFT INSTALLATION.
FIGURE 8-2. FOUNDATION BRAKE COMPONENTS.
FIGURE 8-5. CHECKING FOR OUT-OF-ROUNDNESS.
REASSEMBLING BRAKES.
FIGURE 9-130 MEASURING FREE FALL ON HP SERIES PLATFORM.
FIGURE 10-1. FRONT AXLE ALIGNMENT.
FIGURE 10-5. MEASURING AXLE CENTERS.
FIGURE 10-6. CHECKING FOR AXLE BEND AND CAMBER.
FIGURE 10-7. ILLUSTRATION OF AXLE CAMBER.
FIGURE 10-11. AXLE CAMBER MARK.
FIGURE 10-13. EQUALIZING AXLE CENTERS.
FIGURE 10-16. EQUALIZING AXLES THROUGH DIAGONAL MEASUREMENT.
FIGURE 10-17. BRAKE ACTUATOR GEOMETRY.
PREPARING BEARINGS (OIL LUBRICATION).
FIGURE 12-1. DUTCHMAN PLATE INSTALLATION.
FIGURE 12-3. LASH RING CLIP INSTALLATION
PARTS MANUAL H P 1 5 T -M I L
INTRODUCTION
How To The The Illustrated Parts Manual
How To The The Illustrated Parts Manual - Continued
Electrical System
Cylinder Assembly
Air Line
Tandem Assembly
axle Assembly
Air Brake Assembly
Air Brake Actuation Parts
Hub and Drum Assembly
Landing Gear
Volume 2 Supplemental Maintenance and Repair Parts Instructions
Supplemental Maintenance and Repair Parts Instructions For 15 Tom Trailer
Supplemental Maintenance and Repair Parts Instructions For 15 Tom Trailer - Continued
Section I GENERAL
Section II. MAINTENANCE
Equipment Improvement Recommendations (EIR)
Section III. REPAIR PARTS SUPPLY
Prescribed Load List (PLL)
Section IV. AUTOMATIC SLACK ADJUSTER MAINTENANCE AND OPERATION
Figure 1 Installation of chamber Push Rod Clevis on Adjuster
Figure 2 Position control Arm and Anchor bracket
Figure 4 Removal from brake Cam Shaft using puller tool
Figure 6. Checking length of brake chamber stroke.
Excessive chamber pushrod travel
Figure 6. Inspect for Lateral Movement
Figure 8. Manual Adjustment Torque
APPENDIX B WARRANTY INFORMATION
APPENDIX B WARRANTY INFORMATION - Continued
APPENDIX C. MAINTENANCE ALLOCATION CHART FOR 15 TON FLATBED TRAILER (CCE)
Section I. INTRODUCTION
SECTION II. MAINTENANCE ALLOCATION CHART FOR 15 TON FLATBED TRAILER (CCE)
SECTION II. MAINTENANCE ALLOCATION CHART FOR 15 TON FLATBED TRAILER (CCE) - Continued
SECTION II. MAINTENANCE ALLOCATION CHART FOR 15 TON FLATBED TRAILER (CCE) - Continued
Tool and Test Equipment Requirements
Tool and Test Equipment Requirements - Continued
Appendix D. CCE Manufacturer Field Campaigns and Modification Procedures
APPENDIX E COMPONENTS OF END ITEM LIST
APPENDIX E COMPONENTS OF END ITEM LIST - Continued
Section III. BASIC ISSUE ITEMS
APPENDIX F. EXPENDABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST
Appendix G. Prescribed Load list (PLL) Authorized Stockage list (ASL)
CROSS REFERENCE PARTS LIST FOR 15 TON FLATBED TRAILER
CROSS REFERENCE PARTS LIST FOR 15 TON FLATBED TRAILER - Continued
CROSS REFERENCE PARTS LIST FOR 15 TON FLATBED TRAILER - Continued
Sample Format - Milstrip Requisistion for CCE (NSN)
Sample Format - Milstrip Requisistion for CCE (NON-NSN)
Sample Format - Milstrip Requisistion for CCE (NON-NSN) (MANUAL)
Sample Format - Milstrip Requisistion for CCE (NON-NSN) (MANUAL) - Continued
Sample Format - DA Form 2765 Part Number Request
Appendix M. PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Appendix M. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
Appendix M. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
Appendix M. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
Appendix M. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
Operator/Crew Preventive Maintenance Checks and Services
Operator/Crew Preventive Maintenance Checks and Services - Continued