Crew Protection Kit For M915A3P1, M915A2P1, M916A3P1, M917A2P1, M915A401, M917A1P1, M916A1P1, And M916A2P1 - 2

CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND DATA, AND THEORY OF OPERATION
GENERAL INFORMATION
PREPARATION FOR STORAGE OR SHIPMENT
LIST OF ABBREVIATIONS/ACRONYMS - CONTINUED
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
THEORY OF OPERATION
Table 1. M915A2 Front Suspension Kit (Part Number: 57K4954)
Table 2. M915A3 Front Suspension Kit (Part Number: 57K4955)
Table 3. M915A4 Front Suspension Kit (Part Number: 57K4956)
CHAPTER 2. OPERATOR INSTRUCTIONS
DESCRIPTION AND USE OF OPERATOR CONTROLS
OPERATOR CONTROLS
OPERATION UNDER USUAL CONDITIONS
OPERATING VEHICLE - CONTINUED
EMERGENCY EGRESS OPERATION (FROM INSIDE CAB)
EMERGENCY EGRESS OPERATION (FROM OUTSIDE CAB)
OPERATION IN EXTREME TEMPERATURES - CONTINUED
STOWAGE AND DECAL/DATA PLATE GUIDE
CHAPTER 3. OPERATOR MAINTENANCE INSTRUCTIONS
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
GENERAL PMCS PROCEDURES
GENERAL PMCS PROCEDURES - CONTINUED
Table 1. Preventive Maintenance Checks and Services (PMCS).
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.
CLEANING BALLISTIC GLASS
CHAPTER 4. UNIT MAINTENANCE INSTRUCTIONS
GENERAL MAINTENANCE INSTRUCTIONS
WORK SAFETY
CLEANING INSTRUCTIONS - CONTINUED
GENERAL MAINTENANCE INSTRUCTIONS - CONTINUED
USE OF THREAD ADHESIVE
DOOR AND FRAME ASSEMBLY REPLACEMENT
DOOR AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR HANDLE REPLACEMENT
DOOR HANDLE REPLACEMENT - CONTINUED
DOOR HANDLE REPLACEMENT - CONTINUED
DOOR CAM LATCH REPLACEMENT
DOOR CAM LATCH REPLACEMENT - CONTINUED
DOOR CAM LATCH ADJUSTMENT
DOOR CAM LATCH ADJUSTMENT - CONTINUED
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
UNDERBODY MINE BLAST PANEL REPLACEMENT - CONTINUED
REAR CAB ARMOR REPLACEMENT
REAR CAB ARMOR REPLACEMENT - CONTINUED
REAR CAB ARMOR REPLACEMENT - CONTINUED
REAR CAB ARMOR REPLACEMENT - CONTINUED
REAR CAB ARMOR REPLACEMENT - CONTINUED
REAR CAB ARMOR REPLACEMENT - CONTINUED
EMERGENCY EGRESS REPLACEMENT
EMERGENCY EGRESS REPLACEMENT - CONTINUED
EMERGENCY EGRESS REPLACEMENT - CONTINUED
PLEXIGLASS WINDOW REPLACEMENT
PLEXIGLASS WINDOW REPLACEMENT - CONTINUED
STOWAGE BOX ADAPTER FRAME REPLACEMENT
STOWAGE BOX ADAPTER FRAME REPLACEMENT - CONTINUED
LEFT B-PILLAR ARMOR REPLACEMENT
LEFT B-PILLAR ARMOR REPLACEMENT - CONTINUED
LEFT B-PILLAR ARMOR REPLACEMENT - CONTINUED
LEFT B-PILLAR ARMOR REPLACEMENT - CONTINUED
LEFT B-PILLAR ARMOR REPLACEMENT - CONTINUED
RIGHT B-PILLAR ARMOR REPLACEMENT
RIGHT B-PILLAR ARMOR REPLACEMENT - CONTINUED
RIGHT B-PILLAR ARMOR REPLACEMENT - CONTINUED
RIGHT B-PILLAR ARMOR REPLACEMENT - CONTINUED
RIGHT B-PILLAR ARMOR REPLACEMENT - CONTINUED
RIGHT B-PILLAR ARMOR REPLACEMENT - CONTINUED
RIGHT B-PILLAR ARMOR REPLACEMENT - CONTINUED
A-PILLAR ARMOR REPLACEMENT
A-PILLAR ARMOR REPLACEMENT - CONTINUED
A-PILLAR ARMOR REPLACEMENT - CONTINUED
LEFT WHEEL WELL BLAST DEFLECTOR REPLACEMENT
LEFT WHEEL WELL BLAST DEFLECTOR REPLACEMENT - CONTINUED
LEFT WHEEL WELL BLAST DEFLECTOR REPLACEMENT - CONTINUED
LEFT WHEEL WELL BLAST DEFLECTOR REPLACEMENT - CONTINUED
LEFT WHEEL WELL BLAST DEFLECTOR REPLACEMENT - CONTINUED
LEFT WHEEL WELL BLAST DEFLECTOR REPLACEMENT - CONTINUED
LEFT WHEEL WELL BLAST DEFLECTOR REPLACEMENT - CONTINUED
LEFT WHEEL WELL BLAST DEFLECTOR REPLACEMENT - CONTINUED
RIGHT WHEEL WELL BLAST DEFLECTOR REPLACEMENT
RIGHT WHEEL WELL BLAST DEFLECTOR REPLACEMENT - CONTINUED
RIGHT WHEEL WELL BLAST DEFLECTOR REPLACEMENT - CONTINUED
RIGHT WHEEL WELL BLAST DEFLECTOR REPLACEMENT - CONTINUED
RIGHT WHEEL WELL BLAST DEFLECTOR REPLACEMENT - CONTINUED
RIGHT WHEEL WELL BLAST DEFLECTOR REPLACEMENT - CONTINUED
RIGHT WHEEL WELL BLAST DEFLECTOR REPLACEMENT - CONTINUED
LEFT FIREWALL ARMOR REPLACEMENT
LEFT FIREWALL ARMOR REPLACEMENT - CONTINUED
LEFT FIREWALL ARMOR REPLACEMENT - CONTINUED
RIGHT FIREWALL ARMOR REPLACEMENT
RIGHT FIREWALL ARMOR REPLACEMENT - CONTINUED
RIGHT FIREWALL ARMOR REPLACEMENT - CONTINUED
RIGHT FIREWALL ARMOR REPLACEMENT - CONTINUED
RIGHT FIREWALL ARMOR REPLACEMENT - CONTINUED
RIGHT FIREWALL ARMOR REPLACEMENT - CONTINUED
CENTER FIREWALL ARMOR REPLACEMENT
CENTER FIREWALL ARMOR REPLACEMENT - CONTINUED
CENTER FIREWALL ARMOR REPLACEMENT - CONTINUED
CENTER FIREWALL ARMOR REPLACEMENT - CONTINUED
CENTER FIREWALL ARMOR REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS REPLACEMENT
WINDSHIELD BALLISTIC GLASS REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS REPLACEMENT - CONTINUED
WINDSHIELD BALLISTIC GLASS REPLACEMENT - CONTINUED
ROOF ARMOR REPLACEMENT
ROOF ARMOR REPLACEMENT - CONTINUED
ROOF ARMOR REPLACEMENT - CONTINUED
ROOF ARMOR REPLACEMENT - CONTINUED
ROOF ARMOR REPLACEMENT - CONTINUED
ROOF ARMOR REPLACEMENT - CONTINUED
ROOF ARMOR REPLACEMENT - CONTINUED
COWL ARMOR REPLACEMENT
COWL ARMOR REPLACEMENT - CONTINUED
COWL ARMOR REPLACEMENT - CONTINUED
CHAPTER 5. SUPPORTING INFORMATION
REFERENCES
REFERENCES - CONTINUED
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION - CONTINUED
EXPLANATION OF COLUMNS IN THE MAC, TABLE 1- CONTINUED
Table 1. MAC for the Crew Protection Kit.
Table 1. MAC for the Crew Protection Kit - Continued.
Table 2. Tools and Test Equipment Requirements for the Crew Protection Kit.
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items List for Crew Protection Kit.
Table 1. Expendable and Durable Items List for Crew Protection Kit .
TORQUE LIMITS
Table 1. Torque Limits - SAE Standard Fasteners.
Table 2. Torque Limits - Metric Fasteners.
CREW PROTECTION KIT INSTALLATION INSTRUCTIONS
Installation Instructions
TABLE OF CONTENTS
TABLE OF CONTENTS - Continued
PRE - INSTALLATION INSTRUCTION
PRE - INSTALLATION INSTRUCTION - Continued
SAFETY
REQUIRED TOOLS
OPENING OF CRATE
DOOR REMOVAL
OVERHEAD CONSOLE REMOVAL
REAR STOWAGE BOX REMOVAL
HANDRAIL REMOVAL
OEM GLASS REMOVAL
FENDER AND MUD FLAP REMOVAL
EXHAUST STACK REMOVAL
HOOD STRAP REMOVAL
HOOD SUPPORT REMOVAL
B-PILLAR BRACKET REMOVAL
WORK LIGHT CONNECTOR
ANTENNA BRACKET REMOVAL
REAR ROOF BRACKET BOLT REMOVAL AND REAR CAB LIGHT REMOVAL
WASHER FLUID BOX AND HORN REMOVAL
ARMOR KIT INSTALLATION
DOOR SUPPORT FRAMES
DOOR SUPPORT FRAMES - Continued
DOOR SUPPORT FRAMES - Continued
UNDERBODY MINEBLAST PANELS
PREPARATION
PREPARATION - Continued
ARMORED DOORS
ARMORED DOORS - Continued
REAR CAB ARMOR AND WINDOW
REAR CAB ARMOR AND WINDOW - Continued
REAR CAB ARMOR AND WINDOW - Continued
REAR CAB ARMOR AND WINDOW - Continued
B-PILLAR ARMOR
B-PILLAR ARMOR - Continued
B-PILLAR ARMOR - Continued
KICK PANEL (LOWER A-PILLAR) ARMOR
KICK PANEL (LOWER A-PILLAR) ARMOR - Continued
A-PILLAR CORNER PLATE
A-PILLAR CORNER PLATE - Continued
FIREWALL ARMOR
FIREWALL ARMOR - Continued
FIREWALL ARMOR - Continued
FRONT COWL ARMOR
FRONT COWL ARMOR - Continued
BALLISTIC WINDSHIELD
BALLISTIC WINDSHIELD - Continued
WINDSHIELD SURROUND ARMOR
WINDSHIELD SURROUND ARMOR - Continued
ROOF ARMOR
ROOF ARMOR - Continued
ROOF ARMOR - Continued
ROOF ARMOR - Continued
WHEEL WELL BLAST DEFLECTORS
WHEEL WELL BLAST DEFLECTORS - Continued
WHEEL WELL BLAST DEFLECTORS - Continued
WHEEL WELL BLAST DEFLECTORS - Continued
WHEEL WELL BLAST DEFLECTORS - Continued
REAR STOWAGE BOX ADAPTER FRAME
REAR STOWAGE BOX ADAPTER FRAME - Continued
HOOD SUPPORT BRACKETS
HOOD SUPPORT BRACKETS - Continued
RE-INSTALLATION OF OEM PARTS
SIDE-VIEW MIRRORS
SIDE-VIEW MIRRORS - Continued
SIDE-VIEW MIRRORS - Continued
REAR STOWAGE BOX AND TRAILOR HOSES
REAR STOWAGE BOX AND TRAILOR HOSES - Continued
HOOD LATCH STRAPS
HOOD LATCH STRAPS - Continued
EXHAUST STACK
EXHAUST STACK - Continued
SEATS
DOME LIGHTS
APPENDIX
PART NUMBERS
PART NUMBERS - Continued
M915 UPGRADE ARMOR KIT INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
TSB 005 Door Frame Reinforcement
TSB 006 - REAR CAB GRAB HANDLE ADAPTER PLATE
TSB 007 - CENTERLINE FIREWALL PROTECTION (Air filter) AND QUICK RELEASE SYSTEM FOR AIR FILTER
TSB 007 - CENTERLINE FIREWALL PROTECTION (Air filter) AND QUICK RELEASE SYSTEM FOR AIR FILTER - Continued
TSB 008 - WHEEL WELL BLAST PROTECTION
TSB 008 - WHEEL WELL BLAST PROTECTION - Continued
TSB 009 - DOOR ARMOR ANTI-VIBRATION DAMPENING CORD
TSB 009 - DOOR ARMOR ANTI-VIBRATION DAMPENING CORD - Continued
TSB 0010 - REAR CAB ARMOR
TSB 0011 - HeavyDuty Door Cam Latch Assembly
TSB 0011 - HeavyDuty Door Cam Latch Assembly - Continued
TSB 011 Door Cam Latch Installation
TSB 011 Door Cam Latch Installation - Continued
TSB 011 Door Cam Latch Installation (Continued)
TSB 011 Door Cam Latch Installation (Continued)
TSB 011 Door Cam Latch Installation (Continued)
TSB 011 Door Cam Latch Installation (Continued)
RECTANGULAR FRAM E CUTOUTS
TSB 0012 - LATCH PIN RETENTION
EMERGENCY EGRESS INSTALLATION INSTRUCTIONS V2.0
INSTALLATION INSTRUCTIONS
PACKING LIST
REQUIRED TOOLS
REQUIRED TOOLS - Continued
REQUIRED TOOLS - Continued
REQUIRED TOOLS - Continued
REQUIRED TOOLS - Continued
REQUIRED TOOLS - Continued
REQUIRED TOOLS - Continued
REQUIRED TOOLS - Continued
REQUIRED TOOLS - Continued
REQUIRED TOOLS - Continued
EGRESS WINDOW OPERATION
DRILL TEMPLATE
REPAIR PARTS AND SPECIAL TOOLS LISTS (RPSTL) INTRODUCTION
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LISTS - CONTINUED
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LISTS - CONTINUED
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LISTS - CONTINUED
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGE FORMAT AND COLUMNS
HOW TO LOCATE REPAIR PARTS
Figure 1. Door Support Frames
Figure 1. Door Support Frames - Continued
Figure 2. Underbody Mineblast Panels
Figure 2. Underbody Mineblast Panels - Continued
Figure 3. Armored Doors and Door Cam Latch
Figure 3. Armored Doors and Door Cam Latch - Continued
Figure 4. Rear Cab Armor and Window
Figure 4. Rear Cab Armor and Window - Continued
Figure 4. Rear Cab Armor and Window - Continued
Figure 5. B-Pillar Armor
Figure 5. B-Pillar Armor - Continued
Figure 6. Lower A-Pillar Armor
Figure 6. Lower A-Pillar Armor - Continued
Figure 7. Firewall Armor
Figure 7. Firewall Armor - Continued
Figure 8. Ballistic Windshield and Surrounding Armor
Figure 8. Ballistic Windshield and Surrounding Armor - Continued
Figure 9. Roof Armor
Figure 9. Roof Armor - Continued
Figure 10. Front Cowl Armor
Figure 10. Front Cowl Armor - Continued
Figure 11. Wheel Well Blast Deflectors and Hood Support Brackets (Sheet 1 of 2)
Figure 11. Wheel Well Blast Deflectors and Hood Support Brackets (Sheet 2 of 2)
Figure 11. Wheel Well Blast Deflectors and Hood Support Brackets - Continued
Figure 11. Wheel Well Blast Deflectors and Hood Support Brackets - Continued
Figure 12. Rear Stowage Box Adapter Frame
Figure 12. Rear Stowage Box Adapter Frame - Continued
Figure 13. Hood Latch Strap Mounting
Figure 13. Hood Latch Strap Mounting - Continued
Figure 14. Exhaust Stack Brackets and Mounting
Figure 14. Exhaust Stack Brackets and Mounting - Continued
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
PART NUMBER INDEX
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued

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