Home
Download PDF
Order CD-ROM
Order in Print
CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND DATA, AND THEORY OF OPERATION
GENERAL INFORMATION
ABBREVIATION/ACRONYM
EQUIPMENT DESCRIPTION AND DATA
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
EQUIPMENT DATA
Table 1. M978 Fuel Tanker HEMTT Tanker Armor Module (TAM) Components.
Table 2. Components Removed from Vehicle.
THEORY OF OPERATION
CHAPTER 2. OPERATOR INSTRUCTIONS
DESCRIPTION AND USE OF OPERATOR CONTROLS
OPERATION UNDER USUAL CONDITIONS
OPERATION UNDER UNUSUAL CONDITIONS
STOWAGE AND DECAL/DATA PLATE GUIDE
CHAPTER 3. OPERATOR MAINTENANCE INSTRUCTIONS
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
GENERAL PMCS PROCEDURES
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 1. Preventive Maintenance Checks and Services. (Continued)
Table 1. Preventive Maintenance Checks and Services. (Continued)
Table 1. Preventive Maintenance Checks and Services. (Continued)
Table 1. Preventive Maintenance Checks and Services. (Continued)
Table 1. Preventive Maintenance Checks and Services. (Continued)
CHAPTER 4. FIELD MAINTENANCE INSTRUCTIONS
MAINTENANCE INTRODUCTION
GENERAL INFORMATION
CLEANING INSTRUCTIONS - CONTINUED
INSPECTION INSTRUCTIONS
STANDARD TOOL REQUIREMENTS
TAGGING INSTRUCTIONS
REAR DOOR DEADBOLT LATCH AND LINCH PIN ASSEMBLY REPLACEMENT
REAR DOOR DEADBOLT LATCH AND LINCH PIN ASSEMBLY REPLACEMENT - Continued
REAR DOOR HINGE REPLACEMENT
REAR DOOR HINGE REPLACEMENT - Continued
REAR DOOR CHECK AND HOLD BACK ASSEMBLY REPLACEMENT
REAR DOOR CHECK AND HOLD BACK ASSEMBLY REPLACEMENT - Continued
REAR DOOR CHECK AND HOLD BACK ASSEMBLY REPLACEMENT - Continued
REAR DOOR ASSEMBLY REPAIR
REAR DOOR ASSEMBLY REPAIR - Continued
REAR DOOR ASSEMBLY REPAIR - Continued
REAR DOOR ASSEMBLY REPAIR - Continued
REAR DOOR ASSEMBLY REPAIR - Continued
REAR DOOR ASSEMBLY REPAIR - Continued
REAR ACCESS DOOR ASSEMBLY REPAIR
REAR ACCESS DOOR ASSEMBLY REPAIR - Continued
REAR ACCESS DOOR ASSEMBLY REPAIR - Continued
REAR ACCESS DOOR ASSEMBLY REPAIR - Continued
REAR ACCESS DOOR ASSEMBLY REPAIR - Continued
REAR PANEL ASSEMBLY REPAIR
REAR PANEL ASSEMBLY REPAIR - Continued
REAR PANEL ASSEMBLY REPAIR - Continued
REAR PANEL ASSEMBLY REPAIR - Continued
REAR PANEL ASSEMBLY REPAIR - Continued
REAR PANEL ASSEMBLY REPAIR - Continued
REAR PANEL ASSEMBLY REPAIR - Continued
REAR PANEL ASSEMBLY REPAIR - Continued
LOWER SIDE PANEL ASSEMBLY REPLACEMENT
LOWER SIDE PANEL ASSEMBLY REPLACEMENT - Continued
LOWER SIDE PANEL ASSEMBLY REPLACEMENT - Continued
LOWER SIDE PANEL ASSEMBLY REPLACEMENT - Continued
LOWER SIDE PANEL ASSEMBLY REPLACEMENT - Continued
LEFT UPPER SIDE PANEL ASSEMBLY REPAIR
LEFT UPPER SIDE PANEL ASSEMBLY REPAIR - Continued
LEFT UPPER SIDE PANEL ASSEMBLY REPAIR - Continued
LEFT UPPER SIDE PANEL ASSEMBLY REPAIR - Continued
LEFT UPPER SIDE PANEL ASSEMBLY REPAIR - Continued
LEFT UPPER SIDE PANEL ASSEMBLY REPAIR - Continued
RIGHT UPPER SIDE PANEL ASSEMBLY REPAIR
RIGHT UPPER SIDE PANEL ASSEMBLY REPAIR - Continued
RIGHT UPPER SIDE PANEL ASSEMBLY REPAIR - Continued
RIGHT UPPER SIDE PANEL ASSEMBLY REPAIR - Continued
RIGHT UPPER SIDE PANEL ASSEMBLY REPAIR - Continued
RIGHT UPPER SIDE PANEL ASSEMBLY REPAIR - Continued
SIDE ACCESS PANEL ASSEMBLY REPAIR
SIDE ACCESS PANEL ASSEMBLY REPAIR - Continued
SIDE ACCESS PANEL ASSEMBLY REPAIR - Continued
SIDE ACCESS PANEL ASSEMBLY REPAIR - Continued
FRONT PANEL ASSEMBLY REPLACEMENT
FRONT PANEL ASSEMBLY REPLACEMENT - Continued
FRONT PANEL ASSEMBLY REPLACEMENT - Continued
FRONT PANEL ASSEMBLY REPLACEMENT - Continued
ROOF DOOR LATCH ASSEMBLY REPLACEMENT
ROOF DOOR LATCH ASSEMBLY REPLACEMENT - Continued
ROOF DOOR HINGE REPLACEMENT
ROOF DOOR HINGE REPLACEMENT - Continued
ROOF DOOR ASSEMBLY REPLACEMENT
ROOF DOOR ASSEMBLY REPLACEMENT - Continued
ROOF DOOR ASSEMBLY REPLACEMENT - Continued
ROOF DOOR ASSEMBLY REPLACEMENT - Continued
TOP PANEL ASSEMBLY REPLACEMENT
TOP PANEL ASSEMBLY REPLACEMENT - Continued
TOP PANEL ASSEMBLY REPLACEMENT - Continued
TOP PANEL ASSEMBLY REPLACEMENT - Continued
WHEEL WELL ASSEMBLY REPLACEMENT
WHEEL WELL ASSEMBLY REPLACEMENT - Continued
WHEEL WELL ASSEMBLY REPLACEMENT - Continued
WHEEL WELL ASSEMBLY REPLACEMENT - Continued
WHEEL WELL ASSEMBLY REPLACEMENT - Continued
LADDER AND RAIL ASSEMBLY REPLACEMENT
LADDER AND RAIL ASSEMBLY REPLACEMENT - Continued
LADDER AND RAIL ASSEMBLY REPLACEMENT - Continued
LADDER AND RAIL ASSEMBLY REPLACEMENT - Continued
SIDE/REAR MARKER LIGHT REPLACEMENT
SIDE/REAR MARKER LIGHT REPLACEMENT - Continued
SIDE/REAR MARKER LIGHT REPLACEMENT - Continued
SIDE/REAR MARKER LIGHT REPLACEMENT - Continued
HIGH MOUNT STOP LIGHT REPLACEMENT (OPTIONAL)
HIGH MOUNT STOP LIGHT REPLACEMENT (OPTIONAL) - Continued
HIGH MOUNT STOP LIGHT REPLACEMENT (OPTIONAL) - Continued
HIGH MOUNT STOP LIGHT REPLACEMENT (OPTIONAL) - Continued
LIGHTBAR PANEL ASSEMBLY REPLACEMENT
LIGHTBAR PANEL ASSEMBLY REPLACEMENT - Continued
LIGHTBAR PANEL ASSEMBLY REPLACEMENT - Continued
TANKER MODULE LIGHTING HARNESS ASSEMBLY REPLACEMENT
TANKER MODULE LIGHTING HARNESS ASSEMBLY REPLACEMENT - Continued
TANKER MODULE LIGHTING HARNESS ASSEMBLY REPLACEMENT - Continued
TANKER MODULE LIGHTING HARNESS ASSEMBLY REPLACEMENT - Continued
TANKER MODULE LIGHTING HARNESS ASSEMBLY REPLACEMENT - Continued
REMOVAL - MODEL A (OLDER VEHICLES) - CONTINUED
REMOVAL - MODEL A (OLDER VEHICLES) - CONTINUED
REMOVAL - MODEL A (OLDER VEHICLES) - CONTINUED
REMOVAL - MODEL B (A2 VEHICLE)
REMOVAL - MODEL B (A2 VEHICLE) - CONTINUED
REMOVAL - MODEL B (A2 VEHICLE) - CONTINUED
REMOVAL - MODEL B (A2 VEHICLE) - CONTINUED
REMOVAL - MODEL B (A2 VEHICLE) - CONTINUED
REMOVAL - MODEL B (A2 VEHICLE) - CONTINUED
REMOVAL - MODEL B (A2 VEHICLE) - CONTINUED
REMOVAL - MODEL B (A2 VEHICLE) - CONTINUED
INSTALLATION - MODEL A (OLDER VEHICLES)
INSTALLATION - MODEL A (OLDER VEHICLE) - CONTINUED
INSTALLATION - MODEL A (OLDER VEHICLE) - CONTINUED
INSTALLATION - MODEL A (OLDER VEHICLE) - CONTINUED
INSTALLATION - MODEL A (OLDER VEHICLE) - CONTINUED
INSTALLATION - MODEL A (OLDER VEHICLE) - CONTINUED
INSTALLATION - MODEL A (OLDER VEHICLE) - CONTINUED
INSTALLATION - MODEL A (OLDER VEHICLE) - CONTINUED
INSTALLATION - MODEL A (OLDER VEHICLE) - CONTINUED
INSTALLATION - MODEL B (A2 VEHICLE)
INSTALLATION - MODEL B (A2 VEHICLE) - CONTINUED
INSTALLATION - MODEL B (A2 VEHICLE) - CONTINUED
INSTALLATION - MODEL B (A2 VEHICLE) - CONTINUED
INSTALLATION - MODEL B (A2 VEHICLE) - CONTINUED
INSTALLATION - MODEL B (A2 VEHICLE) - CONTINUED
INSTALLATION - MODEL B (A2 VEHICLE) - CONTINUED
INSTALLATION - MODEL B (A2 VEHICLE) - CONTINUED
INSTALLATION - MODEL B (A2 VEHICLE) - CONTINUED
INSTALLATION - MODEL B (A2 VEHICLE) - CONTINUED
INSTALLATION - MODEL B (A2 VEHICLE) - CONTINUED
CHAPTER 5. SUPPORTING INFORMATION
REFERENCES
REFERENCES - Continued
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
MAINTENANCE FUNCTIONS - CONTINUED
EXPLANATION OF COLUMNS IN THE MAC
Table 1. Two-Level Maintenance Allocation Chart for M978 Tanker Armor Module Kit
Table 1. Two-Level Maintenance Allocation Chart for M978 Tanker Armor Module Kit. (Continued)
Table 2. Tools and Test Equipment for M978 Tanker Armor Module Kit.
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items. (Continued)
Table 1. Expendable and Durable Items. (Continued)
MANDATORY REPLACEMENT PARTS
TORQUE LIMITS
Table 1. Torque Limits - SAE Standard Fasteners.
Table 2. Torque Limits - Metric Fasteners.
FIELD MAINTENANCE RPSTL INTRODUCTION
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LISTS WORK PACKAGES
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LISTS WORK PACKAGES - CONTINUED
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LISTS WORK PACKAGES - CONTINUED
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGE FORMAT AND COLUMNS
SPECIAL INFORMATION
FIELD MAINTENANCE RPSTL
FIG. 1 REAR PANEL ASSEMBLY (SHEET 1 OF 3)
FIG. 1 REAR PANEL ASSEMBLY (SHEET 2 OF 3)
FIG. 1 REAR PANEL ASSEMBLY (SHEET 3 OF 3)
FIG. 1 REAR PANEL ASSEMBLY - Continued
FIG. 1 REAR PANEL ASSEMBLY - Continued
FIG. 1 REAR PANEL ASSEMBLY - Continued
FIG. 2 LOWER PANEL ASSEMBLY
FIG. 2 LOWER PANEL ASSEMBLY - Continued
FIG. 3 UPPER SIDE PANEL ASSEMBLY
FIG. 3 UPPER SIDE PANEL ASSEMBLY - Continued
FIG. 4 SIDE ACCESS PANEL
FIG. 4 SIDE ACCESS PANEL - Continued
FIG. 5 FRONT PANEL ASSEMBLY
FIG. 5 FRONT PANEL ASSEMBLY - Continued
FIG. 6 TOP PANEL ASSEMBLY (SHEET 1 OF 2)
FIG. 6 TOP PANEL ASSEMBLY (SHEET 2 OF 2)
FIG. 6 TOP PANEL ASSEMBLY - Continued
FIG. 7 WHEEL WELL ASSEMBLY
FIG. 7 WHEEL WELL ASSEMBLY - Continued
FIG. 8 TANKER MODULE LIGHTING HARNESS ASSEMBLY (SHEET 1 OF 3)
FIG. 8 TANKER MODULE LIGHTING HARNESS ASSEMBLY (SHEET 2 OF 3)
FIG. 8 TANKER MODULE LIGHTING HARNESS ASSEMBLY (SHEET 3 OF 3)
FIG. 8 TANKER MODULE LIGHTING HARNESS ASSEMBLY - Continued
FIG. 8 TANKER MODULE LIGHTING HARNESS ASSEMBLY - Continued
FIG. 9 LADDERS AND BRACKETS (SHEET 1 OF 3)
FIG. 9 LADDERS AND BRACKETS (SHEET 2 OF 3)
FIG. 9 LADDERS AND BRACKETS (SHEET 3 OF 3)
FIG. 9 LADDERS AND BRACKETS - Continued
FIG. 9 LADDERS AND BRACKETS - Continued
FIG. 10 COUPLINGS (SHEET 1 OF 2)
FIG. 10 COUPLINGS (SHEET 2 OF 2)
FIG. 10 COUPLINGS - Continued
FIG. 10 COUPLINGS - Continued
FIG. 10 COUPLINGS - Continued
NSN INDEX
NSN INDEX - Continued
PART NUMBER INDEX
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
TANKER ARMOR MODULE KIT INSTALLATION INSTRUCTIONS
TANKER ARMOR MODULE KIT INSTALLATION INSTRUCTIONS - Continued
TANKER ARMOR MODULE KIT INSTALLATION INSTRUCTIONS - Continued
PROCEDURES
PROCEDURES - Continued
PROCEDURES - Continued
PROCEDURES - Continued
PROCEDURES - Continued
PROCEDURES - Continued
PROCEDURES - Continued
PROCEDURES - Continued
Figure 1.
Figure 2.
Figure 3.
Figure 4.
Figure 5.
Figure 6.
Figure 7.
Figure 8.
Figure 9.
Figure 10.
PARTS LIST
Figure 11.
Figure 11. - Continued
Figure 12.
Figure 12. - Continued
Figure 13.
Figure 13. - Continued
Figure 14.
Figure 14. - Continued
Figure 15 (Sheet 1 of 4).
Figure 15 (Sheet 2 of 4).
Figure 15 (Sheet 3 of 4).
Figure 15 (Sheet 4 of 4).
Figure 15. - Continued
Figure 15. - Continued
Figure 15. - Continued
Figure 15. - Continued
Figure 16.
Figure 16. - Continued
Figure 17.
Figure 17. - Continued
Figure 18.
Figure 18. - Continued
Figure 19.
Figure 19. - Continued
Figure 20.
Figure 20. - Continued
Figure 21.
Figure 21. - Continued
Figure 22.
Figure 22. - Continued
Figure 23.
Figure 23. - Continued
NEGATIVE BATTERY CABLES DISCONNECT
HIGH MOUNT STOP LAMP ASSEMBLY REMOVAL
Pump Module Top And Rear Doors Removal
Pump Module Top And Side Access Panel Removal
Ladder Rail And Ladder Removal (M978-Models A & B)
Removal (Model A and Model B).
Ladder Rail and Bolt-On Ladder Removal (M978-Model C)
Ladder Rail and Bolt-On Ladder Removal (M978-Model C) - Continued
Stowage Box Removal
2500-Gallon Tank Removal Conditions
2500-Gallon Tank Removal Conditions - Continued
2500-Gallon Tank Removal Conditions - Continued
2500-Gallon Tank Removal Conditions - Continued
2500-Gallon Tank Removal Conditions - Continued
2500-Gallon Tank Removal Conditions - Continued
2500-Gallon Tank Removal Conditions - Continued
2500-Gallon Tank Removal Conditions - Continued
2500-Gallon Tank Removal Conditions - Continued
FUEL LEVEL SENDING UNIT REMOVAL
Fuel Tank Removal
Fuel Tank Removal - Continued
STOWAGE TUBE REMOVAL
TANK VENT DRAIN REMOVAL
V1 EMERGENCY VALVE CABLE REMOVAL
EMERGENCY SHUT-OFF CABLE REMOVAL
EMERGENCY SHUT-OFF CABLE REMOVAL - Continued
TANK MARKER LIGHT HARNESS REMOVAL
PRIMARY PUMP PIPING REMOVAL
PRIMARY PUMP PIPING REMOVAL - Continued
TANKER PIPING REMOVAL/INSTALLATION
TANKER PIPING REMOVAL/INSTALLATION - Continued
TANKER PIPING REMOVAL/INSTALLATION - Continued
TANKER PIPING REMOVAL/INSTALLATION - Continued
TANKER PIPING REMOVAL/INSTALLATION - Continued
TANKER PIPING REMOVAL/INSTALLATION - Continued
2500 Gallon Tank Removal
2500 Gallon Tank Removal - Continued
2500 Gallon Tank Removal - Continued
2500 Gallon Tank Removal - Continued
2500 GALLON TANK INSTALLATION
2500 GALLON TANK INSTALLATION - Continued
2500 GALLON TANK INSTALLATION - Continued
2500 GALLON TANK INSTALLATION - Continued
2500 GALLON TANK INSTALLATION - Continued
2500 GALLON TANK INSTALLATION - Continued
TANKER PIPING INSTALLATION
TANKER PIPING INSTALLATION - Continued
TANKER PIPING INSTALLATION - Continued
TANKER PIPING INSTALLATION - Continued
TANKER PIPING INSTALLATION - Continued
EMERGENCY SHUT-OFF CABLE INSTALLATION
V1 EMERGENCY VALVE CABLE INSTALLATION
TANK MARKER LIGHT HARNESS CONNECTION
PRIMARY PUMP PIPING INSTALLATION
PRIMARY PUMP PIPING INSTALLATION - Continued
TANK VENT DRAIN INSTALLATION
Fuel Tank Installation
Fuel Tank Installation - Continued
Fuel Tank Installation - Continued
FUEL LEVEL SENDING UNIT INSTALLATION
Fuel Can Stowage Box Installation.
Fuel Can Stowage Box Installation. - Continued
NEGATIVE BATTERY CABLES CONNECT
NEGATIVE BATTERY CABLES CONNECT - Continued
Harness Removal - Model A
Harness Removal - Model A - Continued
Harness Removal - Model A - Continued
Harness Removal - Model A - Continued
Harness Removal Model B (A2 vehicles)
Harness Removal Model B (A2 vehicles) - Continued
Harness Removal Model B (A2 vehicles) - Continued
INSTALL NEW HARNESS- Model A (older vehicles)
INSTALL NEW HARNESS- Model A (older vehicles) - Continued
INSTALL NEW HARNESS- Model A (older vehicles) - Continued
INSTALL NEW HARNESS- Model A (older vehicles) - Continued
INSTALL NEW HARNESS- Model A (older vehicles) - Continued
INSTALL NEW HARNESS- Model A (older vehicles) - Continued
INSTALL NEW HARNESS- Model A (older vehicles) - Continued
Harness Installation Model B (A2 vehicles)
Harness Installation Model B (A2 vehicles) - Continued
Harness Installation Model B (A2 vehicles) - Continued
Harness Installation Model B (A2 vehicles) - Continued
Harness Installation Model B (A2 vehicles) - Continued
Harness Installation Model B (A2 vehicles) - Continued