PISTON AND CYLINDER ASSEMBLY MAINTENANCE - CONTINUED
INSPECTION - CONTINUED
Table 1. Cylinder Liner Dimensions.
If liners are not to be installed at this time, oil them lightly with clean engine lubricating oil and store them
upright in a clean, dry area. To prevent damage, do not allow liners to rest on sides or store anything on top
Do not hone used liners. Series 60 cylinder liners are honed at the factory with a process that cannot be
duplicated in the field.
When installing used liners in proper bores of cylinder block, measure inside diameter at points shown
in liner diagram. Maximum diameter of used liner is 5.122 in (130.100 mm) at any measurement loca-
tion. Check liner taper and out-of-round. Inside diameter of new service liner is 5.118-5.120 in (130.00-
Coat bore of liner with clean engine lubricating oil and allow liner to sit for 10 minutes to allow oil to work into surface
finish. Wipe inside of liner with clean, white paper towels. If dark residue appears on towels, repeat oiling and wiping
until residue no longer appears.
Ensure cylinder block is rotated so that cylinder block deck is up and level. Failure to do so could result in
damage to seal rings and crevice seal.
Ensure block counter bores and cylinder liner flange are free of foreign material or damage
Outside diameter (below flange) (A)
Flange thickness (B)
Inside diameter (new) (C)
Inside diameter (used) (C)
Out-of-round (inside diameter)
Taper (inside diameter)