TB 9-2320-335-13&P
19-3.1. TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL
(SERIAL NUMBERS 300000 AND ABOVE)
This task covers:
Removal
INITIAL SETUP:
Tools
Equipment Condition (Cont'd)
General mechanic's tool kit:
Sealed converter housing covers removed
automotive (Appendix B, Item 1)
(TM 9-2320-387-24-1).
Cooling system drained
Materials/Parts
(TM 9-2320-387-24-1).
Engine/transmission support sling
Transmission oil dipstick removed
(TM 9-2320-387-24-2, Appendix D, Figs. 81-97)
(TM 9-2320-387-24-1).
(Optional)
(TM 9-2320-387-24-1).
Personnel Required
Transfer case guide cable removed
One mechanic
(TM 9-2320-387-24-2).
One assistant
General Safety Instructions
Manual References
Allow transmission/transfer case to cool
TM 9-2320-387-24-1
before performing this task.
TM 9-2320-387-24-2
Torque converter and transmission must be
TM 9-2320-387-24P
removed as an assembly and transmission
Equipment Condition
must be level.
Engine access cover removed
Do not use hands to free
(TM 9-2320-387-24-2).
transmission/transfer case assembly of
Muffler support bracket removed
hangups or snags.
(TM 9-2320-387-24-1).
Maintenance Level
Direct support
(TM 9-2320-387-24-1).
Removal
WARNING
Allow transmission/transfer case to cool before performing this
task. Failure to do this may cause injury.
CAUTION
Cover or plug all open lines and connections immediately after
plugs prior to connection.
1.
Raise and support rear of vehicle (TM 9-2320-387-24-1)
NOTE
Have drainage container ready to catch fluid.
Tag hoses for installation.
2.
Disconnect transmission vent line (9), transfer case vent line (4), and main vent line (6) from vent
tee (5).
3.
Loosen clamp (2) and remove coolant hose (3) from transfer case inlet tube (1).
4.
Loosen clamp (7) and remove coolant hose (8) from transfer case outlet tube (10).
5.
Loosen hose clamp (15) and disconnect outlet hose (16) from oil cooler line tee (14).
6.
Loosen hose clamp (12) and disconnect inlet hose (11) from oil cooler line tee (13).
19-2