d. Install the LH and RH Marker Light Adapter (P/N 111442-1) to the rear of the
Headlight Brackets using five bolts (1/4 20 x 1.000 LG) and five washers
(1/4 ID) for each bracket.
e. Plug the LH and RH headlights and marker lights into the Wiring Extension Harness,
matching the wire colors and cable numbers.
f. Re-install the LH and RH headlights and marker lights in the LH and RH mounting
brackets using the previously saved bolts/washers/nuts
5.1.5 Install the Armored Louvered Grille
The Louvered Grille Brackets are marked "THIS SIDE TOWARD RADIATOR" and
"THIS END UP" for proper installation. Verify that the Louvered Grille Brackets
are oriented correctly prior to final assembly.
The installed Louvered Grille Brackets should be positioned to the extreme
driver's-side and passenger-side stops prior to securing the attachment hardware.
a. Install the driver's-side Louvered Grille Bracket (P/N 106772-1 and the passenger-side
Louvered Grille Brackets (P/N 106772-2) to the Lower Brush Guard (P/N 111406-1)
and Armor Panels (P/N 111426-1) using 6 bolts (3/8 16 x 1.750 LG),
12 flat washers (3/8 ID), and 6 locknuts (3/8 16) (See Figure 28). Tighten the
locknuts to 35 ft-lb.
The Louvered Grille Panel tabs have arrows (↑) marked on the driver's side for
proper installation. Verify that the Louvered Grille panels are oriented correctly
with the end that has the bolt hole located on the passenger side of the vehicle.
When installing the Louvered Grille Panels, insert the tabbed end without the bolt
hole into the driver's-side Louvered Grille Bracket first and then insert the tab
with the bolt hole into the passenger-side Louvered Grille Bracket. When
installed properly, the arrows on the Louvered Grille Panel tabs should be
b. Install the bottom Louvered Grille Panel (P/N 111457-4) into the bottom slots of the
Louvered Grille Brackets.
c. Install the second-to-last Louvered Grille Panel (P/N 111457-3) into the second-to-
last bottom slots of the Louvered Grille Brackets.
d. Install the third Louvered Grille Panel (P/N 111457-2) into the third-from-the-top slots
of the Louvered Grille Brackets.
e. Install the second Louvered Grille Panel (P/N 111457-2) into the second-from-the-
top slots of the Louvered Grille Brackets.