4.1 EQUIPMENT AND MATERIALS
The equipment and materials required to install the Crew Protection Armor Kit onto the HEMTT
Table 2. Equipment and Materials required to install the Crew Protection Kit
Automotive General Mechanics Tool Kit
2.5-Ton Floor Jack
Fork Lift / Overhead Hoist
1/2-in. Right-Angle Drill
3/16-, 1/4-, 7/16-, 9/16-, 17/32-in. Drill Bits
3/8-in. Drill Bit
1/2-in., 5/8-in. Drill Bits
Loctite 242 (Blue)
3/8-in.-Drive 0-90 ft-lb Torque Wrench
1/2-in.-Drive 0-150 ft-lb Torque Wrench
3/4-in.-Drive 0-280 ft-lb Torque Wrench
5/16-in. 18 Rivnut Installation Tool
AKPT518TAK or equivalent - Commercially Available
3/8-in. 16 Rivnut Installation Tool
AKPT616TAK or equivalent - Commercially Available
1/4-in. 3/4-in. Uni-Bit
#50 Torx Socket
4.2 GENERAL INSTALLATION INSTRUCTIONS
These Installation Instructions will provide the illustration directly after that
installation callout, and the text will be on either the same page or the facing
page, where practical. All necessary information, torque values, tool numbers,
and materials used will be provided so that the unit can be assembled without
reference to another part of the installation instructions. Prior to installation,
check the envelope on the back cover for any supplemental instructions.
Any variant configurations may require alternate fastener lengths. These
fasteners are found in the Extra Fastener Kit, P/N 111444.
a. Before beginning the assembly of a part, remove all corrosion-preventative
compound (if any) and any accumulated foreign matter.
b. All nuts, bolts, and screws used in the installation of the Kit must be coated with
Loctite 242 thread lock adhesive and tightened to standard torque values, unless
otherwise stated. The locknuts supplied with the Kits do not require Loctite 242.
A list of standard thread / pitch sizes and the corresponding torque values are
provided in Appendix A.